Steel Dealers Archives - Page 5 of 9

Why Does Construction Need Steel?

April 7, 2022

Steel is one of the most familiar materials which is used for construction. This is used to make cost effective buildings. Steel is an adaptable, magnificent and a long running material with a huge strength. Also steel can be used as an alternate material on buildings to make it sustainable. Steel is not only used for constructions like residentials and commercial properties but also used for our day today amenities like vehicles, furniture etc. Visit Bharat steel suppliers in Chennai to get sufficient steels for your buildings. So here are some reasons to indicate why steel is used in constructions.

Steel in construction

Steel gives complete rights to designers. Steel has the feature of tolerance, mouldable and resistance so it allows the constructors to develop the building innovatively. Also steel has the ability to be flexible over a certain radius and also it curves to some extension which gives a benefit of perfect finishings.

Steel can be put together quickly and efficiently so it minimises the time of construction upto 40% in moulding the steel into the expected shape. Steel can handle extreme loads and pressure like earthquakes. Due to its flexibility it will not break or crack, it can handle the loads and it supports the building. Steel can radiate the heat easily so in summer times it gives a cool environment and also it holds the heat inside the walls. Steels can be recycled and reused. It is not the item which gets wasted, it can be melted and circulated to other constructions. Steel is the fire protection material so it will not get damaged in the fire.

Steel can create a large space by minimising the columns so the building looks elegant as well as its cost-effective. Reach out to Bharat steel suppliers for a good quality and affordable steels.

Types of steel used in construction

Steel made up of iron and carbon. There are 3500 grades in steel, each has its own physical environment that is combined of carbon and alloys inside. Each steel has a different carbon level from 0 to 1.5. So based on this there are 4 categories of steel they are:

Stainless steel

This type of steel is used for making household amenities, equipments. This is extremely strong and has a higher duration. This steel can be customised according to your needs. Based on the structure this steel is divided into three groups which is austenitic, ferritic, and martensitic.

Carbon steel

This type of steel looks dull and a matte black colour. In this steel, along with carbon there are elements like copper ,silicon, and manganese included. This steel is divided into three categories which is High, low and medium carbon steel. This varies according to the level of elements.

Alloy steel

This type of steel is used in mechanical based items like vehicle parts, pipes etc. This is made up of several elements which have different proportions in components.

Tool steel

This type of steel is used to make drilling and cutting tools. This is made up of molybdenum and vanadium. This steel is a heat resistant one. This is mostly used for hardening, stamping, and shearing.

3 Important Reasons To Use Steel In Constructions

March 24, 2022

Steel is one such material which can be recycled even after using in the construction. Hence, it can be considered as a part of green construction. According to the World Steel Association the construction industry is one of the largest consumers of steel alloy. It is also seen that half of the steel production is used for construction of modern steel landscapes. Nowadays, the construction is dependent on steel comparatively to wood or any other materials. The steel dealers in Chennai use steel not only for construction and infrastructure but for all the equipment and machines which are used by various industries. Therefore, in this post, let us see the 3 important reasons to use steel in constructions.

Importance of steel

Steel is one of the most important components in construction so the supplier of steel faces deadlines due to the time period of delivery. Hence constructors have to pre order as soon as possible once the plan gets approved. Below are some of the factors to consider that steel is important in construction.

Reprocess

Steel has become the most preferred material for construction because it doesn’t need to be discarded, it can be recycled and reused. Hence the green construction rate has been increased, so old or temporary construction steel can be reused for new constructions. This can cut down the cost of getting new materials because we can use the existing materials which can be reused. The MS chequered plate which is used for flooring is one of the popular steel products which can be reprocessed for future purposes.

Strength

Steel has high strength which gives excellent durability to the construction. So only steel is used in the building to support the system and construction materials. The tensile strength of the steel ranges from 45,000 to 90,000 psi. It also gives a strong physical impact and keeps the building safe. In modern construction, steel is used for extra strength and can be engaged through designs due to their extreme strength and less wastage than any other materials.

Cost

Construction should be very efficient in order to cut down the maintenance and component costs in the future. It is because steel will be more consistent compared to the price of concrete. The repairing or reconstructing makes the steel cheaper when compared to other building materials. So the huge amount of steel can be reused for the new construction to make up for a drastic change in cost.

As we discussed earlier, steel is a reusable product so it has all of its properties to reinforce. Most of the steel suppliers in Chennai are cost efficient so you can check it out.

Apart from all these importance, steel is a solid metal which can be made in any shape as needed to construct and extremely durable which can last more than 15 years. It has many significance like eco-friendly, easy constructability, ecological, insignificant weight etc. To get done with your construction you can reach out to JSW steel dealers in Chennai to know more about it .

Different Methods Of Galvanization To Enhance The Steel

March 11, 2022

We all know steel is a versatile product used for various industrial, commercial, and residential purposes. Steel is used in these sectors because of its exceptional physical and mechanical properties. Even though they exhibit outstanding characteristics at one point, steel is also subjectable to corrosion and rusting. For this reason, many MS steel suppliers in Chennai apply the galvanization process to steel products. Galvanization is a process where the steel or iron products are protected against corrosion by coating them with zinc.

However, many manufacturers employ different galvanization methods to improve steel quality and corrosion resistance. These methods are applied to the metal products depending on their constituents, thickness, and process. Hence, in this post, let us see the different methods of galvanization to enhance the steel effectively.

Thermal spray:

The foremost galvanization method applied for the steel products is thermal spraying. Thermal spraying is the process where the molten fine or semi-fine molten particles are sprayed on the outer layer of the substrates. In some industrial cases, the molten particles can be in the powder or wire.

The thermal spray is one of the thickest forms of coating on the outer layer of the metals. So, before the galvanization process, the steel manufacturers coat the metal with zinc and prepare the metal surface for the subsequent process. The thermal spraying coating is applied to the steel products, which are operated under extreme heat, erosion, wear, and corrosion. Even SAIL TMT bar and rebar are included thermal spraying while using them in the regions of higher temperatures.

Electroplating:

Another form of galvanization used for the metal to prevent corrosion is electroplating. Electroplating or electrodeposition is the process where the substrate is placed inside a solution, and a signal is produced from the external source. The external signal reduces the number of cations and creates a metallic coating over the substrate.

However, electroplating provides the least coating thickness to the desired metal. This method is one of the oldest forms of galvanization used to galvanize chemical compounds like cadmium. Similarly, electroplating is one of the complex processes and involves the ancillary tank, zinc anode, reservoirs, and related things for the process. The electroplating process also involves coating the substrate with zinc before the galvanization process. Electroplating is used to make fasteners, MS chequered plate, and other daily use materials.

Sheet galvanizing:

Galvanizing the sheets, steel wires, and other steel products are called sheet galvanizing. The thickness of the sheet galvanizing is thicker than electroplating and much thinner than the thermal spraying. Sheet galvanizing is a coil-to-coil process where the steel sheets, wires, and strips are placed on the continuously moving ribbon under constant pressure with zinc coating the surface of the substrate. These are used to make corrugated roofing materials, in-car bodies, and other related products.

Hence, these are the fundamental galvanizing methods to enhance steel products. So, approach Bharat Steels – the best JSW steel dealers in Chennai, for quality steel products that meet all your requirements.

Differences Between Seamless And Welded Steel Pipes

February 26, 2022

The steel pipes play a vital role in transmitting oils, gases, and water in various industries. These are cylindrical tubes made from raw steel materials undergoing various transformation processes. Have you heard of seamless and welded pipes? Pipe welding or welded pipes is where the two pipes are joined by using the welding techniques. The seamless pipes are single hollow pipes in the middle and do not have visible welded marks or lines, unlike welded pipes. However, it becomes a debate while choosing the welded and seamless pipes. Many steel dealers in Chennai suggest selecting the pipes depending on the purpose and requirements of the project. The differences between seamless and welded steel pipes are based on production methods, cost, resistance, and related factors. Hence, in this post, let us briefly see different techniques that vary them.

Production method:

The foremost difference between the seamless and welded pipes is the production method. The seamless pipes get that smooth finish by undergoing an extrusion process. The raw casted steel billets are placed inside the heating chamber at a high temperature, offering a sufficiently strong force with the piercing machine to create a hollow. However, various casting methods are employed to produce seamline pipes with perfect smooth consistency outside.

In the welded pipes or Electronic Resistance Welding method (ERW), the steel sheets are rolled continuously till the cylindrical shape is achieved. However, an electric current is passed at the end of the pipes, which melts and combines them. The ERW method is used for welding MS chequered plate, sheets, and strips for commercial and industrial purposes.

Hardness:

Another significant difference between the seamless and welded pipes is the strength or hardness. Pipes are used majorly for transmitting fluids and gases. In the case of fluid transmission like water, the pipes should be able to handle the pressure of the water. If the tube is used for units like air conditioning, it should be prone to different temperatures.

The welded are less prone to varying temperature and high pressure. The welded lines on the pipes can detach the pipes from one another under varying environmental conditions. Due to the absence of welded seams in the seamless pipes, the pressure is evenly distributed even at different temperatures, making them ideal for transmission.

Rust-resistance:

Thirdly, manufacturers can provide rust or corrosion resistance to the metals through the galvanization process. The metal, for example, a SAIL TMT bar, must be hot-dipped in a bath filled with molten zinc. So, after removing them from the bath, the zinc reacts with the metal and forms a layer that is resistant to corrosion.

The galvanization for the welded pipes does not stay longer due to chemical and environmental factors. The welded joints react with the zinc and lead to deposits that can eventually lower the quality of the material. In the case of seamless pipes, the zinc coating adheres well with the surface of the metal due to the lack of welded joints and extrusion process.

Hence, these significant differences differentiate welded and seamless pipes. However, choosing the appropriate pipe depends entirely on the project’s purpose. Bharat steel is the best JSW steel dealers in Chennai and provides quality steel pipes used extensively for all transmission purposes.

Three Types Of Press Brakes In Steel Fabrication

February 22, 2022

People working in the steel manufacturing industries and factories know that fabricating steel is not an easy job. Steel fabrication involves cutting, punching, stamping, shearing, and welding to get the desired steel form. Thus, the steel dealers or the manufacturers use press brakes to fabricate. Press brakes are the pressing machine or device that bends the metal sheets and plates under high pressure and strength. The bends on the metal sheets are made by clamping the matching punch and dye. However, with the help of science and technology, the press brakes machines are further classified depending upon their process. So, those working in the metal industry will at least learn and work with any of these types. Hence, a better understanding of the three types of press brakes in steel fabrication will be an additional advantage in this field. Therefore, let us know more about each press brakes type and its uses for many steel suppliers in Chennai.

Manual Press Brake:

As the name suggests, the manual press brakes are operated manually and were popular 50 to 60 years ago. These machines are also called sheet metal brakes, and the machine operators should feed the data manually. Hence, the operator should know about the machine’s dynamics and mechanics to set the angles and dimensions of the steel manually. Thus, the operator should repeatedly change the machine’s settings for different materials that too manually, which can consume more time. Therefore, these machines are used only for mass production. However, this equipment does not cost much but is not suitable for this fast-growing world. The manual press brakes are inefficient if you fabricate MS chequered plate for flooring with different angles and dimensions.

Hydraulic Press Brake:

Another popular pressing machine that matches today’s dynamic environment is the hydraulic press brakes. The hydraulic press brakes include a hydraulic cylinder that moves the machine’s RAM for the process. The hydraulic machine can bend the steel sheets up to 8cm and provide pressure around 1,200 tons. Thus, the hydraulic brake pressing machine offers greater yields and better control to the operator. The only concern about this machine is that they work within their tonnage rating and consume more power even when idle. However, it is used widely from industrial applications to the rebars and SAIL TMT bar production line.

CNC Press Brakes:

Thirdly, CNC or Computer numerically controlled press brakes are computer-aided machines that have made the operators’ job easier. These machines work on the servo motors with accessible pressure control, making the cutting more precise and accurate. The CNC press brakes have more tonnage rating and only use electrical conduction while working. The operator has only set the dimensions and angles for fabricating using the setting provided and can be changed per requirements. It is worth investing in this equipment to yield better results with lower energy consumption.

These are the three mainly used metal pressing machines by leading steel manufacturers. Bharat Steel – the best MS steel suppliers in Chennai, offer quality metal sheets with precision and accuracy with the help of press brakes depending upon project or business.

Metal Extrusion And Its Advantages In Various Industries

February 4, 2022

The various characteristics of the metal products have to be kept in mind before manufacturing. The steel suppliers and manufacturers should consider multiple techniques to get the desired result. Metal extrusion is one of the manufacturing processes where the raw steel materials are converted into desired shapes and sizes. So, the raw materials can be in the form of billets or a bar which is subjected to a machine that has a hollow cavity, high-force hydraulic press, and predefined cross-sectional profile. Thus, the resulting output is called extrudates. These extrudates can be any shape ranging from bars, cylindrical, longitudinal, and even steel or aluminimum based products. Thus, metal extrusion is one of the ideal manufacturing processes which yields products ranging from basic to complex at required cross-sections. Metal extrusion and its advantages in various industries are plenty that are used in commercial, industrial, and retail sectors. If the steel has undergone a galvanization process, then extrusion adds a layer of strength that makes the steel even more resistant to corrosion. Hence, listed are the advantages of using extrudates.

Flexibility:

The foremost advantage of using steel products processed from extrusion is they offer higher flexibility. As we all know, steel is one of the versatile metals and can be transformed into any shape. Similarly, steel is the ideal example of flexibility and it can undergo maximum strain and stress. For example, in motorcycles, you can see the steel spring in the shock absorber undergoes compression and returns to its original shape within seconds. Just imagine for a normally galvanized steel, the flexibility is higher than extruded steel. The reason for the extruded steel product’s higher flexibility is due to the cross-section in respect to the design. That is the reason why many industries like agricultural, automobile and even HVAC industries use extrusion processed steels for their products. Even extruded MS chequered plate is best for industrial flooring and grating over the gutter.

Precision:

Another benefit of using extruded steel is they have higher precision because of its cross-sectional profile. Precision is the most important factor in every industry or project from protecting the smallest component to complex heavy machines. For example, you need to seal the non-seamless pipes with steel products that are of accurate dimension. So, the pipe fittings undergo the metal extrusion process which offers greater precision and prevents leaks and damage during major problems. The metal extruded SAIL TMT bar are used for construction purposes due to their flexibility and precision.

Reduces welding:

Thirdly, the metal extrusion process eliminates the high-intensive process like welding. Welding is tedious and requires a lot of manual work. Sometimes you may end up wasting the material to get the desired shape. Thus, by the dedicated cross-section extrusion process, many manufacturers and JSW steel dealers in Chennai are creative in the process of the products with interlocking patterns.

Hence, these are the processes in metal extrusion that benefits every steel manufacturer out there. Bharat steel – is the best MS steel suppliers in Chennai to help their clients to get the desired extrudes.

Different Types Of Metal Fabrication

January 29, 2022

Every building or structure that you see today is nothing without steel. Steel is one of the essential construction materials that stands stable for the years to come. But have you ever thought about how steel is fabricated into the desired shape before reaching your hands? Hardly, right? However, the steel we use as tubes and pipes undergoes various fabrication processes to meet the construction requirements. So, we can say that metal fabrication is a process where the raw materials are created into desired structures by various processes. The steel suppliers in Chennai consider the different types of metal fabrication as a value-added process because it is where they are created, developed, and assembled. So, the metal fabricators work with a wide range of raw materials which includes plate metal, welding cast metal, wires, and rods. Thus, let us see the various processes involved in fabricating steel and other metal products.

Cutting:

The foremost process involved in metal fabrication is cutting. You can say that the cutting process is one of the earliest fabrication processes and most of the MS steel suppliers in Chennai follow this method. So, typically a cutting process is used to cut the unwanted pieces despite being a ferrous or non-ferrous metal. The cutting process can include machines from basic to complex. The metal fabricators name these final metal products depending on their cuts. The cutting tools involved in the metal cutting process are backsaw, hacksaw, and coping saw. Similarly, sometimes for complex metal fabrication, metal fabricators use power tools like drilling and grinding.

Metal stamping:

Next, a popular metal fabrication process is metal stamping. This process is more beneficial if the raw material is in the sheet format. So, the process involves transforming the flat sheets into desired shapes. These metal sheets are punched, bent, and pierced to obtain a specific shape. These stamping processes are ideal for metals, like carbon steel, stainless steel, aluminium, bronze, MS chequered plate, and various alloys. Thus, metal stamping finds its application in the automotive industry to design components like wheel hubcaps, trunk lids, firewalls, doors, and other vehicle-related parts. Another reason why metal stamping is used in the automotive industry is to customize the design as per the client’s requirements.

Welding:

Thirdly, steels surely undergo the welding process because of high usability. Welding is a fabrication process where two or more steel or metal parts are joined together under high heat and pressure. This process includes equipment like shielding gas, consumable and non-consumable electrodes, fillers, flux, and welding machines. As there are various welding techniques involved and the most common methods are Gas Tungsten Arc Welding, stick welding, and Gas Metal Arc Welding (GMAW). These methods are used in fabricating steel pipes, SAIL TMT bar, automotive manufacturing, steel-building, and bike-making.

These are the prominent and different types of metal fabrication that are used in making components suitable for industrial sectors and everyday life. Bharat Steel is the best JSW steel dealers in Chennai for high-quality steel products that are ideal for customization and match the user’s preference.

Why do many manufacturers choose laser cutting for steel?

January 22, 2022

Have you ever thought about how steels are fabricated into desired shapes? Many MS steel suppliers in Chennai use different cutting methods to process and produce the steel. One of the popular fabricating methods used by steel manufacturers is laser cutting. Laser cutting uses radiation with high frequency that vaporizes, burns, or melts away the targeted material giving high-quality cutting edge and greater surface finish. Steel manufacturers control the laser beam through computer numerical control (CNC) and laser optics. Three types of lasers are used in steel fabrication, and they are CO2 laser, neodymium (Nd) laser, and neodymium yttrium-aluminum-garnet (Nd:YAG) lasers.

However, these lasers are used for different purposes. The CO2 laser is used for steel cutting and engraving. While the neodymium (Nd) laser is used for boring the metal with high energy. The neodymium yttrium-aluminum-garnet (Nd:YAG) lasers are used for engraving and boring the steel with high power or watts. Thus, the type of lasers differs as per the needs and purpose. Hence, in this post, let us see why many manufacturers choose laser cutting for steel.

Speed:

The foremost reason why steel manufacturers use laser cutting to fabricate steel is because of their high speed. The basic concept behind laser cutting is the higher the thickness, the slower the cutting speed. So, you can say the cutting speed is directly proportional to the laser machine’s efficiency. Hence, here is a chart that says, how efficiently you can control the laser beam for different steel.

Material	Power/Watts		Cutting speed
Carbon steel	500W	1000W	13m/min	24m/min
Aluminium plate	500W	1000W	5.5m/min	10m/min
Copper plate	500W	1000W	5.5m/min	10m/min
Stainless steel	500W	1000W	14m/min	24m/min

Similarly, the cutting speed for an MS chequered plate for 1.5kW is 10m/min. The other cutting methods, like, flame or plasma cutting can consume more time. Thus, laser cutting is ideal for complex cuts.

Automation:

Secondly, laser cutting is fully automated because of the advanced technology. The other cutting methods like drilling, grinding, or burning requires human intervention to operate the process effectively. However, in laser cutting, the laser machine is fully automated by CNC and CAD/CAM programs with the necessary instruction to operate smoothly. Thus, consistency, precision, and speed are maintained throughout the process. However, you might need a rebar cutter and labor to fabricate rebars like SAIL TMT bar and steel tubes.

Reduces energy:

Thirdly, it reduces the energy significantly. The cutting speed and efficiency of the beam allow the machine to use less energy compared to other cutting methods. Generally, the laser machine consumes 10kW of energy for one cutting session. But the other cutting method consumes energy of 50kW for the same material. Thus, laser cutting is one of the energy-efficient solutions to achieve the best results.

Thus, it shows that laser cutting is the best solution for fabricating your steel as per your desire. You can approach Bharat Steel – the excellent JSW steel dealers in Chennai for quality steel products with perfect cuts.

Various Applications Of Steel Tubes

January 17, 2022

Have you ever heard of steel tubes? Steel tubes are similar to columns that are cylindrical tubes that are used from industrial to structural uses. At the first glance, you may find that the steel tubes and steel pipes are similar.

However, they vary from each other in every aspect. Generally, steel pipes are used for the transmission of oil, water, and natural resources. But steel tubes are used as a part of the construction industry to support the structures. Hence, steel suppliers in Chennai provide steel tubes in different shapes like square, rectangle, or circular to meet the building requirements. The properties of the steel tubes are similar to the steel pipes, and many steel dealers use only high-grade steel for these tubes.

These steel tubes are durable, have high tensile strength, and are made into desired shapes for structural adjustments. Hence, in this post, let us know the various applications of steel tubes.

Columns:

The steel tubes are used in the construction industry as columns to support the structure. These longitudinal steel columns are used to bear the loadings of the buildings. Steel columns can be specially used for high-raised structures because they offer high stability and resistance to chemicals, abrasions, and fluids. So, building contractors use steel tubes in place of reinforced concrete. The prolonged exposure of concrete to moisture can make them weak and cause deformation. Thus, steel tubes are the best for the building columns because their hollow structure allows them to perform better. However, you might need additional fittings and structural arrangements to work efficiently with steel tubes but the extra arrangement does not cost much. Therefore, by using the steel tubes you can have an efficient building process.

Railings:

In some places, steel tubes are used in the railings, and you can find them in stairs, decks, and warehouse flooring. Generally, many industries customize the steel railings as per needs and shapes. Similarly, these steel railings can also be welded together at all once. The only concern is that these can cause physical loads and stress over the structure. But a railing should provide a support system and be light in weight compared to other building components. In this case, you can use steel tubes that are lower in weight, and their hollow shape offers a perfect strength-to-weight ratio. Steel tubes and MS chequered plate can be used in every residential and commercial industry.

Electrical trough:

If you take any electrical equipment that protects wires, cables, devices, and switches, they should be protected from damage. Especially if these equipment have to be placed near the condenser units, CCTV camera, and the electrical box, they are quite at risk. So, to prevent damage and safeguard the devices you need an electrical trough in the form of steel tubes to reroute and prevent them from moisture.

Thus, these are the ways in which steel tubes are used for various purposes. So, buy quality steel tubes from Bharat Steels, the best JSW steel dealers in Chennai, to ensure your building’s safety.

Why Should One Choose Steel Pipes Over Ductile Iron Pipes?

January 5, 2022

Have you ever heard of ductile iron pipes? If not, here is a short description of the iron pipes. Ductile iron is a metal made from crude iron where the iron ore is smelted in a blast furnace to obtain the product. It has high carbon content and stable chemical properties. You may think, why is it called ductile iron? The graphite in the ductile iron has round nodules which suppress the cracks and enhance its ductile property. On the other hand, steel pipes are made from steel ore and undergo a process of molding and welding to meet the requirements. These are the most utilized products by manufacturers and steel suppliers in Chennai. The tubular sections in the steel have high strength naturally, which withstand the longitudinal stress and the bending forces.

However, the ductile iron and steel pipes may look similar at first glance. But they do have differences that make the steel pipes stand out. Hence, in this post, let us see why one should choose steel pipes over ductile iron pipes.

Carbon content:

The foremost difference between ductile pipes and steel pipes is the carbon content. The carbon content can be a blessing and curse at the same time because the higher the carbon content, the more the metal has hardness and strength. But at the same time, the product is subjected to brittleness and weldability. So, in the case of ductile iron pipes, they have a carbon content of around 3.0%-3.9%, whereas the iron pipes have carbon content ranging from 0.8% to 0.60%. However, JSW steel dealers in Chennai prefer steel pipes, even though they have less carbon content, they are not brittle and weldable.

Tensile strength:

Another prime difference between ductile iron and steel pipes is tensile and yield strength. The tensile strength defines the maximum load a metal can withstand while undergoing external pressure without being fractured or cracked. The tensile strength of the ductile iron ranges from 42,000 psi to 80,000 psi. But the tensile strength of the steel pipe is around 60,000 psi to 100,000 psi. Not only pipes, but even steel SAIL TMT bar also have tensile above 100,000 psi.

Yield strength:

Thirdly, ductile iron and steel pipe differ based on yield strength. The yield strength refers to the level of stress. It means by the time the metal reaches the saturation point or a level the metal would have undergone a deformation. The yield strength of the ductile iron is lesser or equal to 350 MPa, whereas for the steel pipes, it is around 290 MPa – 550 MPa. All the steel products have good yield strength, for example, the MS chequered plate has a good yield strength of around 540MPa.

Hence, these are the major differences between ductile iron and steel pipes. Even though they look alike, it is always to choose the appropriate one depending upon your project and application. Therefore, approach Bharat Steel, the best steel suppliers in Chennai, for quality steel products.