Skip to content

Bharat Steels

Blog

  • Home
  • About Us
  • Long Products
    • TMT Rebars
    • M.S.Angles
    • M.S.Channels
    • M.S.Beams
    • M.S.Rounds
  • Flat Products
    • H.R.Sheets
    • M.S.Plates
    • MS Flates / GI Flates
    • Chequered Plates
  • Weight Calculator
  • Roofing
  • PEB
  • Blog
  • Contact
  • Download
Bharat Steels

Category: Metal Extrusion

Different Types Of Cutting Tools That Are Ideal For Metal

October 17, 2023

In metal fabrication, essential skills include shaping and molding metal components and the proficiency to cut metal to suit specific project requirements. Metal products, such as steel SAIL TMT bar and MS chequered plate, are known for their durability and resilience, which has prompted the development of specialized tools for cutting. These metal cutting tools encompass a wide range, be they operated by hand or machinery. Hence, this blog explores the different types of ideal metal-cutting tools that can be invaluable when crafting your upcoming project’s metal components.

Lathes:

Lathes are similar to potter’s wheel operation, where the metal is rotated along its horizontal axis on the mechanical device, enabling various operations such as cutting, threading, sanding and many more. One of the primary advantages of using lathes as a cutting tool is to achieve the perfect circular shape along its symmetrical axis. 

Initially designed for artisanal purposes, lathes have found more comprehensive applications due to their versatility, allowing them to craft specialized metal components with practical uses such as doorknobs, nuts, screws, and even gun barrels.

Saw:

Saws, among the earliest cutting tools, continue to be employed today due to their straightforward operation and adaptability. They come in various forms, each offering unique methods of use. These tools are particularly prevalent for cutting sheet metal and metal pipes due to their uncomplicated design and easy use. While various types of saws exist, such as reciprocating, circular, cold, band saws, and more, their primary purpose is to cut metal components to specific dimensions, typically without concern for intricate details.

Drilling Machines:

Metal-cutting tools frequently utilize drills, employing a potent motor to propel the chiseled tip of a drill bit into a specific metal component while rapidly rotating at a high RPM (revolutions per minute).

These can take various forms, including handheld drills, drilling machines, drill presses, and numerous other variations. Moreover, their fundamental objective remains consistent: to bore holes of different depths and diameters into metal components.

Torche:

Welding typically comes to mind when considering intense and open flames. However, torches can also serve the purpose of cutting highly resilient and challenging-to-cut metal components. Oxy-acetylene torches derive their primary cutting power from intense heat, making cutting metals of varying thicknesses possible. While torch-based cutting tasks are often messy, the outcome depends on the operator’s skill. Hence, it’s common practice to employ grinding and sanding to refine and smoothen the cuts.

Hence, these are some examples of metal-cutting tools and their applications. It’s essential to ensure you have the necessary equipment before embarking on a metal-cutting project.

Approach Bharat Steels, one of the best JSW steel dealers in Chennai, who can produce all the steel components you require. We exclusively utilize cutting-edge metal cutting tools, including laser cutting, to provide a wide range of steel products, such as pipes, plates, channels, angles, and more!

Metal Extrusion JSW steel dealers, jsw steel dealers in chennai, MS chequered plate, SAIL TMT Bar, Steel Dealers

Metal Extrusion And Its Advantages In Various Industries

February 4, 2022
Metal extrusion

The various characteristics of the metal products have to be kept in mind before manufacturing. The steel suppliers and manufacturers should consider multiple techniques to get the desired result. Metal extrusion is one of the manufacturing processes where the raw steel materials are converted into desired shapes and sizes. So, the raw materials can be in the form of billets or a bar which is subjected to a machine that has a hollow cavity, high-force hydraulic press, and predefined cross-sectional profile. Thus, the resulting output is called extrudates. These extrudates can be any shape ranging from bars, cylindrical, longitudinal, and even steel or aluminimum based products. Thus, metal extrusion is one of the ideal manufacturing processes which yields products ranging from basic to complex at required cross-sections. Metal extrusion and its advantages in various industries are plenty that are used in commercial, industrial, and retail sectors. If the steel has undergone a galvanization process, then extrusion adds a layer of strength that makes the steel even more resistant to corrosion. Hence, listed are the advantages of using extrudates.

Flexibility:

The foremost advantage of using steel products processed from extrusion is they offer higher flexibility. As we all know, steel is one of the versatile metals and can be transformed into any shape. Similarly, steel is the ideal example of flexibility and it can undergo maximum strain and stress. For example, in motorcycles, you can see the steel spring in the shock absorber undergoes compression and returns to its original shape within seconds. Just imagine for a normally galvanized steel, the flexibility is higher than extruded steel. The reason for the extruded steel product’s higher flexibility is due to the cross-section in respect to the design. That is the reason why many industries like agricultural, automobile and even HVAC industries use extrusion processed steels for their products. Even extruded MS chequered plate is best for industrial flooring and grating over the gutter.

Precision:

Another benefit of using extruded steel is they have higher precision because of its cross-sectional profile. Precision is the most important factor in every industry or project from protecting the smallest component to complex heavy machines. For example, you need to seal the non-seamless pipes with steel products that are of accurate dimension. So, the pipe fittings undergo the metal extrusion process which offers greater precision and prevents leaks and damage during major problems. The metal extruded SAIL TMT bar are used for construction purposes due to their flexibility and precision.

Reduces welding:

Thirdly, the metal extrusion process eliminates the high-intensive process like welding. Welding is tedious and requires a lot of manual work. Sometimes you may end up wasting the material to get the desired shape. Thus, by the dedicated cross-section extrusion process, many manufacturers and JSW steel dealers in Chennai are creative in the process of the products with interlocking patterns.

Hence, these are the processes in metal extrusion that benefits every steel manufacturer out there. Bharat steel – is the best MS steel suppliers in Chennai to help their clients to get the desired extrudes.

Metal Extrusion, Steel Dealers Metal casting, Metal Extrusion, Metal Extrusion And Its Advantages, Metal Extrusion And Its Advantages In Various Industries, Metal fabrication, steel, Steel Dealers, Steel Industry

Recent Posts

  • Why E450 Steel Grade Is Preferred in Heavy Engineering Projects
  • Why Are HR Sheets Harder to Weld Than CR Sheets? Solutions for Fabricators
  • How SAIL HR Sheets Enhance the Lifespan of Pre-Engineered Buildings (PEBs)
  • Do Suppliers in Chennai Offer Custom Cutting for Structural Steel?
  • How SAIL E250 and E350 Steel Grades Improve Structural Stability in Buildings

Idealist by NewMediaThemes