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Bharat Steels

Category: Steel Dealers

The Importance Of Quality Control In Steel Manufacturing

0
September 1, 2023
The Importance Of Quality Control In Steel Manufacturing

One of the paramount materials in the construction industry is the steel which forms the backbone of many buildings and other applications. However, quality plays a critical role in steel and having a thorough quality check during manufacturing is mandatory for sustainable building. We are the best steel dealers who are experts in providing high-quality steel with thorough quality control in steel manufacturing. Hence, this blog will explore the importance of quality control in the steel manufacturing process. 

Consistency In Material Properties:

In steel manufacturing, quality control ensures consistency in material properties. Each batch of steel produced needs to meet specific standards and specifications to ensure uniformity in characteristics such as strength, ductility, and corrosion resistance. This consistency is vital in construction, where varying material properties can compromise the structural integrity of buildings and other infrastructure. 

These entities provide a steady supply of high-quality steel that adheres to rigorous quality control measures. Whether it’s SAIL TMT bar, or other steel products, the assurance of consistent material properties plays a pivotal role in maintaining the city’s construction standards.

Safety & Structural Integrity:

It is a known fact that safety of any structure depends on the steel quality and less quality can lead to financial loss, and putting many lives into danger. Quality control measures in steel manufacturing involve rigorous testing for strength, durability, and other critical properties. This ensures that the steel can withstand the forces it will encounter during its service life.

For instance, SAIL TMT bars, known for their high strength and ductility, undergo stringent quality control to meet safety standards. 

Cost-Effectiveness In The Long Run:

While high-quality steel might come with a slightly higher price tag initially, it offers substantial cost-effectiveness in the long run. Structures built with superior steel are less likely to require frequent repairs and replacements, reducing maintenance costs over time. Additionally, the reliability of quality-controlled steel minimises the need for expensive engineering interventions to rectify structural issues.

Role Of Reputable Steel Dealers & Suppliers:

The presence of reputable steel dealers and suppliers has been instrumental in upholding quality standards in the construction industry. We are the No.1 MS Steel Suppliers in Chennai who provide a wide range of steel products, including MS chequered plates and SAIL steel, ensuring builders have access to top-notch materials. We work closely with manufacturers to ensure that the steel supplied adheres to stringent quality control measures, thereby contributing to the overall success of construction projects.

The significance of quality control in steel manufacturing cannot be overstated. It is the cornerstone upon which safe, reliable, and enduring structures are built. The availability of high-quality steel products, from MS plates to SAIL TMT bars, guarantees that the city’s buildings and infrastructure are constructed with materials that meet the highest standards of strength, durability, and safety. In the journey towards building a resilient future, quality control remains the guiding principle that ensures excellence in steel manufacturing and the structures it supports.

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Why Is Quality Control Essential In Steel Fabrication?

0
June 29, 2022
Quality Control Essential

We all live in a world where everything around us is built from metals. If you take any building, right from the foundation to roofing, you can find one or other type of metal. These metals increase the stability and durability of the construction. However, you never know if the products that you receive from the manufacturer or supplier have undergone complete quality control. The MS steel suppliers in Chennai are well-known for conducting a proper in-house quality control process. 

These quality control operations are non-negotiable, but having such a system within a company will surely increase the product standard, especially if you are into metal fabrication. Metal fabrication is a process where the given metal is converted into the desired structure through the required machining process.

The primary purpose of considering the quality control measure in steel fabrication is to produce a quality product and create a winning situation for both the company and the buyer. Hence, in this post, let us see why quality control is essential in steel fabrication.

Quality And Consistency:

The foremost thing for any product to stay for a longer time is the quality. So, when considering metal fabrication, there are so many factors that fabricators have to think like alloy composition, formation process, and many more. Hence, the quality control process starts right from the material selection to producing quality and custom-made products. 

Quality products not only give desired output but can also give a consistent manufacturing process. If there is not a quality control system, the entire production process can go for a toss. Thus, it is essential to have a quality control system to deliver high-quality products like MS chequered plate and a consistent manufacturing process without any interruption. 

Lesser Hazard And Risk:

Secondly, a good quality control system lessens the risk and hazards associated with metal fabrication. Some of the disasters that happen in the industries or at the fabrication centre are due to low-grade materials. Hence, with the help of quality control, the manufacturer can segregate the metal that is unfit for the fabrication process. 

For example, if a machine stops working, a quality control check team can come up with a solution quickly and resolve the issue within no time. Hence, it does not affect the production of the mid-way.

The Benefits Of Hiring A Quality Control System Are

  • They evaluate to find the faulty materials regularly, especially while producing construction materials like sail TMT bar.
  • They will allow only the product approved by the OSHA code (The Occupational Safety and Health Standards Act). 
  • Ensuring workers are capable of operating the concerned equipment.
  • To make sure that employees have essential personal gear for protection.
  • Ensuring the metal products are handled, stored, and shipped by adhering to the legal practices.

Abiding By Company Standards:

Thirdly, all the fabricated metal produced should comply with the company standards. If the produced product doesn’t meet the business codes, then the manufacturer and the buyer are at risk of penalties, charges, and related liabilities.

Hence, by now, you might have understood the importance of the quality control system and what are the benefits of hiring them. Bharat steels are the best JSW steel dealers in Chennai that offer quality steel products without compromising its standards.

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What Are The Various Welding Procedures For Steel?

0
May 19, 2022
Welding Procedures For Steel

Steel is one of the most accessible alloys used in manufacturing. It is manufactured from repurposed scrap metal which is mixed with other metals give it unique qualities. It’s used for everything from supporting structure to accessories. As useful as steel is, it would have been useless if it couldn’t be welded into various shapes and forms. Any metals or alloy which requires welding has its own set of regulations for which techniques to use. The type of welding required is determined by the steel material qualities, thickness, and surface polish. Reach out to the steel dealers to know more about the process. Knowing what kind of joints you want to achieve is the first step in deciding which treatment to use. 

Various joints serve different roles, and the material utilized will also influence the overall product. Consider things like material strength, temperature resistance, and how approachable the joint will be once it’s finished. Butt, edge, border, laps, and tees are the most common forms of joints. They can be used in a number of permutations and combinations to achieve a certain effect. Once you’ve decided what type of joints you want to make, you can figure out which procedure is ideal for your materials.

Don’t be concerned! We’ve put together a handy guide for you. For your convenience, Bharat Steel has compiled a list. 

WELDING Of Gas Tungsten Arc:

TIG welding, or tungsten inert gas welding, is one of the most common types of stainless steel welding. It has a lengthy lifespan and produces a high-quality end result. It is appropriate for thinner sheets due to the low heat input level. The process employs argon as well as other gases, depending on the desired output. Nitrogen, helium, and hydrogen are among these elements.

Welding On The Spot:

Resistance spot welding, also recognized as spot welding, is a type of steel welding that is extremely cost-effective. It can be utilized for projects of various sizes, making it versatile in its application. Electric current is used in resistance welding. The current generates heat, which is then used to liquefy and seal frayed metal edges. It’s useful for steels with a low melting temperature since it prevents the raw material from warping. 

Welding With A Mig Welding Machine:

Because of the gas utilized in this procedure, Metallic Spot Welding is also known as MIG welding or Metal Inert Gas Welding. It’s a process that’s mostly automated. Because the approach relies on an electric source, it’s ideal for very precise welding in areas where other methods aren’t as effective. Other gases are sometimes added into the mixture to help steady the current. Consult steel suppliers in Chennai to get high quality materials for your purpose.

Welding With Plasma Arc:

TIG welding is the basis for this procedure. It entails a plasma arc-producing nozzle. This arc burns a hole in the steel, allowing it to merge together. This approach is commonly employed in more dynamic welding procedures where super fast movement and productivity are required.

Metal Arc Welding With Shielding:

Shielded Metal Arc Welding is possibly one of the oldest steel welding methods. It is a fairly manual technique that uses electrodes. The electrode coating is determined by the welding application – what is the structure of the metal being forged, and what are the desirable properties in the electrode when it is used.  

Welding With Flux:

As a substitute to Shielded Metal Arc Welding, Flux Cored Welding was created. It’s based on the MIG method, however, rather than copper wires, the tube contains a flux or metal powder. There seem to be two wires created, and they are employed in accordance with the procedure’s requirements. The flux offers better stability, shielding, and de-oxidization. This process also results in a significant reduction in the amount of fumes created. It’s generally employed in building projects.

Welding Of Electric Resistance:

Only mass manufacturing and fusing of thinner materials are done with this type of steel welding. It’s there to keep the crevice from reducing corrosion resistance. You can contact SAIL TMT bar to get the affordable steel materials.

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Different Methods Of Galvanization To Enhance The Steel

0
March 11, 2022
Oil And Gas Industry

We all know steel is a versatile product used for various industrial, commercial, and residential purposes. Steel is used in these sectors because of its exceptional physical and mechanical properties. Even though they exhibit outstanding characteristics at one point, steel is also subjectable to corrosion and rusting. For this reason, many MS steel suppliers in Chennai apply the galvanization process to steel products. Galvanization is a process where the steel or iron products are protected against corrosion by coating them with zinc.

However, many manufacturers employ different galvanization methods to improve steel quality and corrosion resistance. These methods are applied to the metal products depending on their constituents, thickness, and process. Hence, in this post, let us see the different methods of galvanization to enhance the steel effectively.

Thermal spray:

The foremost galvanization method applied for the steel products is thermal spraying. Thermal spraying is the process where the molten fine or semi-fine molten particles are sprayed on the outer layer of the substrates. In some industrial cases, the molten particles can be in the powder or wire. 

The thermal spray is one of the thickest forms of coating on the outer layer of the metals. So, before the galvanization process, the steel manufacturers coat the metal with zinc and prepare the metal surface for the subsequent process. The thermal spraying coating is applied to the steel products, which are operated under extreme heat, erosion, wear, and corrosion. Even SAIL TMT bar and rebar are included thermal spraying while using them in the regions of higher temperatures.

Electroplating:

Another form of galvanization used for the metal to prevent corrosion is electroplating. Electroplating or electrodeposition is the process where the substrate is placed inside a solution, and a signal is produced from the external source. The external signal reduces the number of cations and creates a metallic coating over the substrate. 

However, electroplating provides the least coating thickness to the desired metal. This method is one of the oldest forms of galvanization used to galvanize chemical compounds like cadmium. Similarly, electroplating is one of the complex processes and involves the ancillary tank, zinc anode, reservoirs, and related things for the process. The electroplating process also involves coating the substrate with zinc before the galvanization process. Electroplating is used to make fasteners, MS chequered plate, and other daily use materials.

Sheet galvanizing:

Galvanizing the sheets, steel wires, and other steel products are called sheet galvanizing. The thickness of the sheet galvanizing is thicker than electroplating and much thinner than the thermal spraying. Sheet galvanizing is a coil-to-coil process where the steel sheets, wires, and strips are placed on the continuously moving ribbon under constant pressure with zinc coating the surface of the substrate. These are used to make corrugated roofing materials, in-car bodies, and other related products.


Hence, these are the fundamental galvanizing methods to enhance steel products. So, approach Bharat Steels – the best JSW steel dealers in Chennai, for quality steel products that meet all your requirements.

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Differences Between Seamless And Welded Steel Pipes

0
February 26, 2022
Seamless And Welded Steel Pipes

The steel pipes play a vital role in transmitting oils, gases, and water in various industries. These are cylindrical tubes made from raw steel materials undergoing various transformation processes. Have you heard of seamless and welded pipes? Pipe welding or welded pipes is where the two pipes are joined by using the welding techniques. The seamless pipes are single hollow pipes in the middle and do not have visible welded marks or lines, unlike welded pipes. However, it becomes a debate while choosing the welded and seamless pipes. Many steel dealers in Chennai suggest selecting the pipes depending on the purpose and requirements of the project. The differences between seamless and welded steel pipes are based on production methods, cost, resistance, and related factors. Hence, in this post, let us briefly see different techniques that vary them.

Production method:

The foremost difference between the seamless and welded pipes is the production method. The seamless pipes get that smooth finish by undergoing an extrusion process. The raw casted steel billets are placed inside the heating chamber at a high temperature, offering a sufficiently strong force with the piercing machine to create a hollow. However, various casting methods are employed to produce seamline pipes with perfect smooth consistency outside. 

In the welded pipes or Electronic Resistance Welding method (ERW), the steel sheets are rolled continuously till the cylindrical shape is achieved. However, an electric current is passed at the end of the pipes, which melts and combines them. The ERW method is used for welding MS chequered plate, sheets, and strips for commercial and industrial purposes.

Hardness:

Another significant difference between the seamless and welded pipes is the strength or hardness. Pipes are used majorly for transmitting fluids and gases. In the case of fluid transmission like water, the pipes should be able to handle the pressure of the water. If the tube is used for units like air conditioning, it should be prone to different temperatures. 

The welded are less prone to varying temperature and high pressure. The welded lines on the pipes can detach the pipes from one another under varying environmental conditions. Due to the absence of welded seams in the seamless pipes, the pressure is evenly distributed even at different temperatures, making them ideal for transmission. 

Rust-resistance:

Thirdly, manufacturers can provide rust or corrosion resistance to the metals through the galvanization process. The metal, for example, a SAIL TMT bar, must be hot-dipped in a bath filled with molten zinc. So, after removing them from the bath, the zinc reacts with the metal and forms a layer that is resistant to corrosion. 

The galvanization for the welded pipes does not stay longer due to chemical and environmental factors. The welded joints react with the zinc and lead to deposits that can eventually lower the quality of the material. In the case of seamless pipes, the zinc coating adheres well with the surface of the metal due to the lack of welded joints and extrusion process.

Hence, these significant differences differentiate welded and seamless pipes. However, choosing the appropriate pipe depends entirely on the project’s purpose. Bharat steel is the best JSW steel dealers in Chennai and provides quality steel pipes used extensively for all transmission purposes.

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Three Types Of Press Brakes In Steel Fabrication

0
February 22, 2022
Press Brakes In Steel Fabrication

People working in the steel manufacturing industries and factories know that fabricating steel is not an easy job. Steel fabrication involves cutting, punching, stamping, shearing, and welding to get the desired steel form. Thus, the steel dealers or the manufacturers use press brakes to fabricate. Press brakes are the pressing machine or device that bends the metal sheets and plates under high pressure and strength. The bends on the metal sheets are made by clamping the matching punch and dye. However, with the help of science and technology, the press brakes machines are further classified depending upon their process. So, those working in the metal industry will at least learn and work with any of these types. Hence, a better understanding of the three types of press brakes in steel fabrication will be an additional advantage in this field. Therefore, let us know more about each press brakes type and its uses for many steel suppliers in Chennai.

Manual Press Brake:

As the name suggests, the manual press brakes are operated manually and were popular 50 to 60 years ago. These machines are also called sheet metal brakes, and the machine operators should feed the data manually. Hence, the operator should know about the machine’s dynamics and mechanics to set the angles and dimensions of the steel manually. Thus, the operator should repeatedly change the machine’s settings for different materials that too manually, which can consume more time. Therefore, these machines are used only for mass production. However, this equipment does not cost much but is not suitable for this fast-growing world. The manual press brakes are inefficient if you fabricate MS chequered plate for flooring with different angles and dimensions.

Hydraulic Press Brake:

Another popular pressing machine that matches today’s dynamic environment is the hydraulic press brakes. The hydraulic press brakes include a hydraulic cylinder that moves the machine’s RAM for the process. The hydraulic machine can bend the steel sheets up to 8cm and provide pressure around 1,200 tons. Thus, the hydraulic brake pressing machine offers greater yields and better control to the operator. The only concern about this machine is that they work within their tonnage rating and consume more power even when idle. However, it is used widely from industrial applications to the rebars and SAIL TMT bar production line.

CNC Press Brakes:

Thirdly, CNC or Computer numerically controlled press brakes are computer-aided machines that have made the operators’ job easier. These machines work on the servo motors with accessible pressure control, making the cutting more precise and accurate. The CNC press brakes have more tonnage rating and only use electrical conduction while working. The operator has only set the dimensions and angles for fabricating using the setting provided and can be changed per requirements. It is worth investing in this equipment to yield better results with lower energy consumption. 


These are the three mainly used metal pressing machines by leading steel manufacturers. Bharat Steel – the best MS steel suppliers in Chennai, offer quality metal sheets with precision and accuracy with the help of press brakes depending upon project or business.

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Metal Extrusion And Its Advantages In Various Industries

0
February 4, 2022
Metal extrusion

The various characteristics of the metal products have to be kept in mind before manufacturing. The steel suppliers and manufacturers should consider multiple techniques to get the desired result. Metal extrusion is one of the manufacturing processes where the raw steel materials are converted into desired shapes and sizes. So, the raw materials can be in the form of billets or a bar which is subjected to a machine that has a hollow cavity, high-force hydraulic press, and predefined cross-sectional profile. Thus, the resulting output is called extrudates. These extrudates can be any shape ranging from bars, cylindrical, longitudinal, and even steel or aluminimum based products. Thus, metal extrusion is one of the ideal manufacturing processes which yields products ranging from basic to complex at required cross-sections. Metal extrusion and its advantages in various industries are plenty that are used in commercial, industrial, and retail sectors. If the steel has undergone a galvanization process, then extrusion adds a layer of strength that makes the steel even more resistant to corrosion. Hence, listed are the advantages of using extrudates.

Flexibility:

The foremost advantage of using steel products processed from extrusion is they offer higher flexibility. As we all know, steel is one of the versatile metals and can be transformed into any shape. Similarly, steel is the ideal example of flexibility and it can undergo maximum strain and stress. For example, in motorcycles, you can see the steel spring in the shock absorber undergoes compression and returns to its original shape within seconds. Just imagine for a normally galvanized steel, the flexibility is higher than extruded steel. The reason for the extruded steel product’s higher flexibility is due to the cross-section in respect to the design. That is the reason why many industries like agricultural, automobile and even HVAC industries use extrusion processed steels for their products. Even extruded MS chequered plate is best for industrial flooring and grating over the gutter.

Precision:

Another benefit of using extruded steel is they have higher precision because of its cross-sectional profile. Precision is the most important factor in every industry or project from protecting the smallest component to complex heavy machines. For example, you need to seal the non-seamless pipes with steel products that are of accurate dimension. So, the pipe fittings undergo the metal extrusion process which offers greater precision and prevents leaks and damage during major problems. The metal extruded SAIL TMT bar are used for construction purposes due to their flexibility and precision.

Reduces welding:

Thirdly, the metal extrusion process eliminates the high-intensive process like welding. Welding is tedious and requires a lot of manual work. Sometimes you may end up wasting the material to get the desired shape. Thus, by the dedicated cross-section extrusion process, many manufacturers and JSW steel dealers in Chennai are creative in the process of the products with interlocking patterns.

Hence, these are the processes in metal extrusion that benefits every steel manufacturer out there. Bharat steel – is the best MS steel suppliers in Chennai to help their clients to get the desired extrudes.

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Why do many manufacturers choose laser cutting for steel?

0
January 22, 2022
Laser cutting for steel

Have you ever thought about how steels are fabricated into desired shapes? Many MS steel suppliers in Chennai use different cutting methods to process and produce the steel. One of the popular fabricating methods used by steel manufacturers is laser cutting. Laser cutting uses radiation with high frequency that vaporizes, burns, or melts away the targeted material giving high-quality cutting edge and greater surface finish. Steel manufacturers control the laser beam through computer numerical control (CNC) and laser optics. Three types of lasers are used in steel fabrication, and they are CO2 laser, neodymium (Nd) laser, and neodymium yttrium-aluminum-garnet (Nd:YAG) lasers. 

However, these lasers are used for different purposes. The CO2 laser is used for steel cutting and engraving. While the neodymium (Nd) laser is used for boring the metal with high energy. The neodymium yttrium-aluminum-garnet (Nd:YAG) lasers are used for engraving and boring the steel with high power or watts. Thus, the type of lasers differs as per the needs and purpose. Hence, in this post, let us see why many manufacturers choose laser cutting for steel.

Speed:

The foremost reason why steel manufacturers use laser cutting to fabricate steel is because of their high speed. The basic concept behind laser cutting is the higher the thickness, the slower the cutting speed. So, you can say the cutting speed is directly proportional to the laser machine’s efficiency. Hence, here is a chart that says, how efficiently you can control the laser beam for different steel.

Material

Power/Watts

Cutting speed

Carbon steel

500W

1000W

13m/min

24m/min

Aluminium plate

500W

1000W

5.5m/min

10m/min

Copper plate

500W

1000W

5.5m/min

10m/min

Stainless steel

500W

1000W

14m/min

24m/min

Similarly, the cutting speed for an MS chequered plate for 1.5kW is 10m/min. The other cutting methods, like, flame or plasma cutting can consume more time. Thus, laser cutting is ideal for complex cuts.

Automation:

Secondly, laser cutting is fully automated because of the advanced technology. The other cutting methods like drilling, grinding, or burning requires human intervention to operate the process effectively. However, in laser cutting, the laser machine is fully automated by CNC and CAD/CAM programs with the necessary instruction to operate smoothly. Thus, consistency, precision, and speed are maintained throughout the process. However, you might need a rebar cutter and labor to fabricate rebars like SAIL TMT bar and steel tubes.

Reduces energy:

Thirdly, it reduces the energy significantly. The cutting speed and efficiency of the beam allow the machine to use less energy compared to other cutting methods. Generally, the laser machine consumes 10kW of energy for one cutting session. But the other cutting method consumes energy of 50kW for the same material. Thus, laser cutting is one of the energy-efficient solutions to achieve the best results.

Thus, it shows that laser cutting is the best solution for fabricating your steel as per your desire. You can approach Bharat Steel – the excellent JSW steel dealers in Chennai for quality steel products with perfect cuts. 

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Various Applications Of Steel Tubes

0
January 17, 2022
Various Applications Of Steel Tubes

Have you ever heard of steel tubes? Steel tubes are similar to columns that are cylindrical tubes that are used from industrial to structural uses. At the first glance, you may find that the steel tubes and steel pipes are similar.

However, they vary from each other in every aspect. Generally, steel pipes are used for the transmission of oil, water, and natural resources. But steel tubes are used as a part of the construction industry to support the structures. Hence, steel suppliers in Chennai provide steel tubes in different shapes like square, rectangle, or circular to meet the building requirements. The properties of the steel tubes are similar to the steel pipes, and many steel dealers use only high-grade steel for these tubes.

These steel tubes are durable, have high tensile strength, and are made into desired shapes for structural adjustments. Hence, in this post, let us know the various applications of steel tubes.

Columns:

The steel tubes are used in the construction industry as columns to support the structure. These longitudinal steel columns are used to bear the loadings of the buildings. Steel columns can be specially used for high-raised structures because they offer high stability and resistance to chemicals, abrasions, and fluids. So, building contractors use steel tubes in place of reinforced concrete. The prolonged exposure of concrete to moisture can make them weak and cause deformation. Thus, steel tubes are the best for the building columns because their hollow structure allows them to perform better. However, you might need additional fittings and structural arrangements to work efficiently with steel tubes but the extra arrangement does not cost much. Therefore, by using the steel tubes you can have an efficient building process.

Railings:

In some places, steel tubes are used in the railings, and you can find them in stairs, decks, and warehouse flooring. Generally, many industries customize the steel railings as per needs and shapes. Similarly, these steel railings can also be welded together at all once. The only concern is that these can cause physical loads and stress over the structure. But a railing should provide a support system and be light in weight compared to other building components. In this case, you can use steel tubes that are lower in weight, and their hollow shape offers a perfect strength-to-weight ratio. Steel tubes and MS chequered plate can be used in every residential and commercial industry.

Electrical trough:

If you take any electrical equipment that protects wires, cables, devices, and switches, they should be protected from damage. Especially if these equipment have to be placed near the condenser units, CCTV camera, and the electrical box, they are quite at risk. So, to prevent damage and safeguard the devices you need an electrical trough in the form of steel tubes to reroute and prevent them from moisture.

Thus, these are the ways in which steel tubes are used for various purposes. So, buy quality steel tubes from Bharat Steels, the best JSW steel dealers in Chennai, to ensure your building’s safety. 

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Different Types Of Pipe Testing Methods

0
December 30, 2021
Pipe Testing Methods

Steel pipes are one of the most important construction materials used in many many modern construction sectors and high-stress environments to withstand external factors. Hence, these steel pipes are used right from plumbing systems to structural applications. However, many manufacturers and steel suppliers in Chennai conduct various pipe testing to make them fit for the intended use. Thus, steel pipes that reach us undergo different testing methods that are classified into destructive and non-destructive testing. The non-destructive testing includes techniques that do not damage the specimen. In destructive testing, the specimen is subjected to pressure to measure its performance and failure. Hence, every pipe that we see and use for our purpose either undergo destructive or non-destructive testing. Therefore, in this post, let us see the different types of pipe testing methods used by many industry manufacturers.

Hydrostatic Testing:

This type of testing is made for the transmission of fluid at a certain pressure. The hydrostatic testing is applied to the steel pipes to determine the risk associated with the steel pipes. The term risk refers to the breakage or cracks during the fluid transmission process. Generally, the hydrostatic test is conducted by shutting down the pipelines and required repairs are made to streamline the process. So, hydrostatic testing is carried out by vacuuming the air present in the tube and filling them with water. Then the steel pipe is subjected to pressure which is 1.5 times its pressure limit. 

Thus, visual examinations are carried out by the inspectors where some use tracers or fluorescent dye to check the leakage or cracks. This condition is maintained for several hours to see the capacity of the pipes under excess pressure. The JSW steel dealers in Chennai provide such well-tested pipes to serve the purpose significantly.

Magnetic Particle Inspection:

The magnetic particle inspection is non-destructive testing where it is used to detect any linear flaws. This method is used to identify surface breakage, poorly-welded joints, cold laps, pores, and many more. Hence, this testing involves elements like yoke magnet, magnetic ink, and removable white paint. So, a particular area is magnetized by adding ink, paint, and magnet and then allowed to dry. Thus, if there is any surface defect, a certain area will deform over time. Hence, this method is able to identify any damage in the SAIL TMT bar also by following the same process.

Charpy Impact Test:

The Charpy impact test is a classification under destructive testing. This method is used to measure the toughness of the steel pipe. The Charpy impact test is made on the pipes that are joined together. In the test, a weighted pendulum is hung from a certain height of the steel pipe. It shows the impact of the material absorbed by the specimen. Hence, this testing determines the quality and strength of the steel pipes. 

Therefore, these are the different types of pipe testing that determine the physical properties and stability of the material. You can even buy the best steel pipes from Bharat steel- the best steel dealers in Chennai for quality materials.

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