Steel Dealers Archives - Bharat Steels

Benefits of Using Chequered Plates in Construction

March 24, 2025

In construction, choosing materials that offer both functionality and durability is crucial. The benefits of chequered plates in construction are widely recognized, making them increasingly popular among architects and builders. These plates not only enhance safety but also add an industrial aesthetic to designs.

In today’s blog, we will explore the benefits of chequered plates in construction and introduce you to the most trusted steel supplier in Chennai. Whether you are searching for reliable steel dealers in Chennai, specialized MS steel suppliers in Chennai, or JSW steel dealers in Chennai, this guide has you covered.

Why Choose Chequered Plates in Construction?

Enhanced Safety Through Anti-Slip Properties

One of the primary benefits of chequered plates in construction is their anti-slip properties. The raised patterns provide superior grip, making these plates an ideal choice for areas prone to moisture or heavy foot traffic. Whether it’s for walkways, ramps, or staircases, chequered plates significantly reduce the risk of accidents, ensuring a safer environment.

Durability and Resistance to Wear

Constructed from robust materials like steel and aluminum, chequered plates are engineered to withstand heavy loads and constant wear. This durability means they can endure industrial and commercial applications while maintaining their structural integrity over time. This is one of the long-term benefits of chequered plates in construction, offering a cost-effective solution with minimal maintenance needs.

Superior Corrosion Resistance

Many chequered plates undergo treatments like galvanization, enhancing their resistance to corrosion. This feature is particularly useful in environments exposed to moisture or chemicals. Among the notable benefits of chequered plates in construction is their ability to retain strength and appearance even in challenging conditions.

Aesthetic Appeal Meets Functionality

Beyond their practical advantages, chequered plates add a modern, industrial edge to any construction project. Their reflective surface improves lighting within spaces, and their unique design enhances the visual appeal of floors, walls, and other architectural features. The benefits of chequered plates in construction extend to both form and function.

Versatility in Application

The versatility of chequered plates is another significant benefit. They can be used in various applications, ranging from flooring and wall panels to decorative elements in commercial and residential projects. These plates can be customized to meet specific design and structural requirements, making them a versatile choice in construction.

Understanding Chequered Plates

Chequered plates, also known as tread plates or diamond plates, are metal sheets with raised patterns on one side. These patterns serve functional purposes such as enhancing grip and reducing the risk of slipping. Common materials include steel, aluminum, and stainless steel, each offering unique properties that contribute to the benefits of chequered plates in construction.

Key Benefits of Chequered Plates in Industrial Flooring

Enhanced Safety
- The anti-slip properties are one of the main benefits of chequered plates in construction. They reduce the likelihood of slips and falls, even in wet or oily environments.
Durability and Strength
- Steel and aluminum chequered plates withstand heavy loads without compromising structural integrity, adding to the benefits of chequered plates in construction.
Corrosion and Chemical Resistance
- Chequered plates, particularly those made from stainless steel, provide excellent resistance to corrosion and chemicals.
Cost-Effectiveness
- Reduced maintenance costs and longer lifespan ensure a solid return on investment, making them a cost-effective flooring solution.

Applications of Chequered Plates in Industrial Settings

Factory and Warehouse Flooring: Ideal for high-traffic areas where durability and safety are essential.
Staircases and Ramps: The anti-slip surface enhances traction, reducing the risk of accidents.
Loading Docks and Platforms: Their strength and durability support heavy machinery and cargo movement.
Vehicle Flooring: Chequered plates provide a robust, slip-resistant surface for commercial trucks and trailers.

Material Considerations

Steel Chequered Plates: Known for high strength and durability, suitable for heavy-duty applications.
Aluminum Chequered Plates: Lightweight with excellent corrosion resistance, ideal for lighter structures.
Stainless Steel Chequered Plates: Provide superior corrosion resistance and durability, even in harsh environments.

Installation and Maintenance

Proper installation and routine maintenance maximize the benefits of chequered plates in construction. Regular inspections and timely repairs can significantly extend their lifespan.

Trusted Steel Suppliers in Chennai

Bharat Steels Chennai Private Limited (BSC)

With decades of experience, BSC is renowned for its ISO 9001:2008 certified steel products. They are one of the most trusted steel suppliers in Chennai, offering high-quality chequered plates that meet industrial standards.

Choosing chequered plates for your construction project offers numerous advantages. From enhanced safety and durability to corrosion resistance and modern aesthetic appeal, the benefits of chequered plates in construction are evident. By partnering with reliable steel dealers like Bharat Steels in Chennai, you ensure long-lasting and high-performing materials for your projects. Invest in chequered plates today and experience their enduring value and safety benefits.

What Role Does Steel Play In The Nuclear Sector?

November 24, 2023

Standard steel consists of innumerable properties, which makes it a very reliable product in various types of sectors. The nuclear sector itself is a field of chemical reactions that are processed under extremely challenging environments that require equipment that can endure such conditions. This is where steel plays its role; as already mentioned, steel’s innumerable properties make it an ideal material in different sectors, as Bharat Steel serves as one of the best steel suppliers in Chennai, providing prime quality steel in various sectors. Whereas, in the case of nuclear sectors, pipes are made of stainless steel that is capable of allowing steam at high pressure and high temperatures, resulting in pushing the actions of electricity-producing turbines possible.

Steel & Its Uses In The Nuclear Sector:

A standardized nuclear plant uses steel in a broad manner in order to work effectively. Moreover, steel can be present in every corner of a nuclear plant, big or small. For example, the pressure tubes in a nuclear power plant are very crucial components that act as a circulator of coolants around the reactor core and are essential for safe processing in the plant. Hence, they are mostly made of stainless steel for efficient heat bearing.

Containment Vessels:

Containment vessels are the most important aspect of a nuclear plant. It protects the reactor from external harm and also protects workers from being affected by the radiation. These are also usually made of stainless steel.

There are 2 types of steel that can be mainly seen in use in the nuclear sector: Austenitic and Ferritic steel. Austenitic steel is the highly chosen material by operators and engineers as it is comparatively more effective in high-temperature and corrosive environments. Austenitic steel can be obtained from any nearby Bharat steel dealers in Chennai.

The advantages of Austenitic & Ferritic steel are as follow:

Strong corrosion resistant to oxidizing contents
Comparatively easy to disinfect
Best impact resistance, even in glacial temperatures
Easily and readily available
Easy to weld and cobble up

Specimens Of Steel In The Nuclear Sector:

Stainless steel is used in various aspects in a nuclear plant, for instance;

Well developed steel pipes ensuring a safe passage for high temperature steam and liquids
Shafts
Tanks
Containment vessels
Fission depot

Therefore, it can be asserted that steel is ubiquitous in both nuclear plants and various industries due to its myriad properties. With its countless attributes, steel stands as a vital material across diverse sectors. At Bharat Steels, our emphasis lies in producing steel characterized by strength, consistency, and longevity in every product such as SAIL TMT bar, MS chequered plate, channels, pipes, and many more.

The Importance Of Quality Control In Steel Manufacturing

September 1, 2023

One of the paramount materials in the construction industry is the steel which forms the backbone of many buildings and other applications. However, quality plays a critical role in steel and having a thorough quality check during manufacturing is mandatory for sustainable building. We are the best steel dealers who are experts in providing high-quality steel with thorough quality control in steel manufacturing. Hence, this blog will explore the importance of quality control in the steel manufacturing process.

Consistency In Material Properties:

In steel manufacturing, quality control ensures consistency in material properties. Each batch of steel produced needs to meet specific standards and specifications to ensure uniformity in characteristics such as strength, ductility, and corrosion resistance. This consistency is vital in construction, where varying material properties can compromise the structural integrity of buildings and other infrastructure.

These entities provide a steady supply of high-quality steel that adheres to rigorous quality control measures. Whether it’s SAIL TMT bar, or other steel products, the assurance of consistent material properties plays a pivotal role in maintaining the city’s construction standards.

Safety & Structural Integrity:

It is a known fact that safety of any structure depends on the steel quality and less quality can lead to financial loss, and putting many lives into danger. Quality control measures in steel manufacturing involve rigorous testing for strength, durability, and other critical properties. This ensures that the steel can withstand the forces it will encounter during its service life.

For instance, SAIL TMT bars, known for their high strength and ductility, undergo stringent quality control to meet safety standards.

Cost-Effectiveness In The Long Run:

While high-quality steel might come with a slightly higher price tag initially, it offers substantial cost-effectiveness in the long run. Structures built with superior steel are less likely to require frequent repairs and replacements, reducing maintenance costs over time. Additionally, the reliability of quality-controlled steel minimises the need for expensive engineering interventions to rectify structural issues.

Role Of Reputable Steel Dealers & Suppliers:

The presence of reputable steel dealers and suppliers has been instrumental in upholding quality standards in the construction industry. We are the No.1 MS Steel Suppliers in Chennai who provide a wide range of steel products, including MS chequered plates and SAIL steel, ensuring builders have access to top-notch materials. We work closely with manufacturers to ensure that the steel supplied adheres to stringent quality control measures, thereby contributing to the overall success of construction projects.

The significance of quality control in steel manufacturing cannot be overstated. It is the cornerstone upon which safe, reliable, and enduring structures are built. The availability of high-quality steel products, from MS plates to SAIL TMT bars, guarantees that the city’s buildings and infrastructure are constructed with materials that meet the highest standards of strength, durability, and safety. In the journey towards building a resilient future, quality control remains the guiding principle that ensures excellence in steel manufacturing and the structures it supports.

Why Is Quality Control Essential In Steel Fabrication?

June 29, 2022

We all live in a world where everything around us is built from metals. If you take any building, right from the foundation to roofing, you can find one or other type of metal. These metals increase the stability and durability of the construction. However, you never know if the products that you receive from the manufacturer or supplier have undergone complete quality control. The MS steel suppliers in Chennai are well-known for conducting a proper in-house quality control process.

These quality control operations are non-negotiable, but having such a system within a company will surely increase the product standard, especially if you are into metal fabrication. Metal fabrication is a process where the given metal is converted into the desired structure through the required machining process.

The primary purpose of considering the quality control measure in steel fabrication is to produce a quality product and create a winning situation for both the company and the buyer. Hence, in this post, let us see why quality control is essential in steel fabrication.

Quality And Consistency:

The foremost thing for any product to stay for a longer time is the quality. So, when considering metal fabrication, there are so many factors that fabricators have to think like alloy composition, formation process, and many more. Hence, the quality control process starts right from the material selection to producing quality and custom-made products.

Quality products not only give desired output but can also give a consistent manufacturing process. If there is not a quality control system, the entire production process can go for a toss. Thus, it is essential to have a quality control system to deliver high-quality products like MS chequered plate and a consistent manufacturing process without any interruption.

Lesser Hazard And Risk:

Secondly, a good quality control system lessens the risk and hazards associated with metal fabrication. Some of the disasters that happen in the industries or at the fabrication centre are due to low-grade materials. Hence, with the help of quality control, the manufacturer can segregate the metal that is unfit for the fabrication process.

For example, if a machine stops working, a quality control check team can come up with a solution quickly and resolve the issue within no time. Hence, it does not affect the production of the mid-way.

The Benefits Of Hiring A Quality Control System Are

They evaluate to find the faulty materials regularly, especially while producing construction materials like sail TMT bar.
They will allow only the product approved by the OSHA code (The Occupational Safety and Health Standards Act).
Ensuring workers are capable of operating the concerned equipment.
To make sure that employees have essential personal gear for protection.
Ensuring the metal products are handled, stored, and shipped by adhering to the legal practices.

Abiding By Company Standards:

Thirdly, all the fabricated metal produced should comply with the company standards. If the produced product doesn’t meet the business codes, then the manufacturer and the buyer are at risk of penalties, charges, and related liabilities.

Hence, by now, you might have understood the importance of the quality control system and what are the benefits of hiring them. Bharat steels are the best JSW steel dealers in Chennai that offer quality steel products without compromising its standards.

What Are The Various Welding Procedures For Steel?

May 19, 2022

Steel is one of the most accessible alloys used in manufacturing. It is manufactured from repurposed scrap metal which is mixed with other metals give it unique qualities. It’s used for everything from supporting structure to accessories. As useful as steel is, it would have been useless if it couldn’t be welded into various shapes and forms. Any metals or alloy which requires welding has its own set of regulations for which techniques to use. The type of welding required is determined by the steel material qualities, thickness, and surface polish. Reach out to the steel dealers to know more about the process. Knowing what kind of joints you want to achieve is the first step in deciding which treatment to use.

Various joints serve different roles, and the material utilized will also influence the overall product. Consider things like material strength, temperature resistance, and how approachable the joint will be once it’s finished. Butt, edge, border, laps, and tees are the most common forms of joints. They can be used in a number of permutations and combinations to achieve a certain effect. Once you’ve decided what type of joints you want to make, you can figure out which procedure is ideal for your materials.

Don’t be concerned! We’ve put together a handy guide for you. For your convenience, Bharat Steel has compiled a list.

WELDING Of Gas Tungsten Arc:

TIG welding, or tungsten inert gas welding, is one of the most common types of stainless steel welding. It has a lengthy lifespan and produces a high-quality end result. It is appropriate for thinner sheets due to the low heat input level. The process employs argon as well as other gases, depending on the desired output. Nitrogen, helium, and hydrogen are among these elements.

Welding On The Spot:

Resistance spot welding, also recognized as spot welding, is a type of steel welding that is extremely cost-effective. It can be utilized for projects of various sizes, making it versatile in its application. Electric current is used in resistance welding. The current generates heat, which is then used to liquefy and seal frayed metal edges. It’s useful for steels with a low melting temperature since it prevents the raw material from warping.

Welding With A Mig Welding Machine:

Because of the gas utilized in this procedure, Metallic Spot Welding is also known as MIG welding or Metal Inert Gas Welding. It’s a process that’s mostly automated. Because the approach relies on an electric source, it’s ideal for very precise welding in areas where other methods aren’t as effective. Other gases are sometimes added into the mixture to help steady the current. Consult steel suppliers in Chennai to get high quality materials for your purpose.

Welding With Plasma Arc:

TIG welding is the basis for this procedure. It entails a plasma arc-producing nozzle. This arc burns a hole in the steel, allowing it to merge together. This approach is commonly employed in more dynamic welding procedures where super fast movement and productivity are required.

Metal Arc Welding With Shielding:

Shielded Metal Arc Welding is possibly one of the oldest steel welding methods. It is a fairly manual technique that uses electrodes. The electrode coating is determined by the welding application – what is the structure of the metal being forged, and what are the desirable properties in the electrode when it is used.

Welding With Flux:

As a substitute to Shielded Metal Arc Welding, Flux Cored Welding was created. It’s based on the MIG method, however, rather than copper wires, the tube contains a flux or metal powder. There seem to be two wires created, and they are employed in accordance with the procedure’s requirements. The flux offers better stability, shielding, and de-oxidization. This process also results in a significant reduction in the amount of fumes created. It’s generally employed in building projects.

Welding Of Electric Resistance:

Only mass manufacturing and fusing of thinner materials are done with this type of steel welding. It’s there to keep the crevice from reducing corrosion resistance. You can contact SAIL TMT bar to get the affordable steel materials.

Different Methods Of Galvanization To Enhance The Steel

March 11, 2022

We all know steel is a versatile product used for various industrial, commercial, and residential purposes. Steel is used in these sectors because of its exceptional physical and mechanical properties. Even though they exhibit outstanding characteristics at one point, steel is also subjectable to corrosion and rusting. For this reason, many MS steel suppliers in Chennai apply the galvanization process to steel products. Galvanization is a process where the steel or iron products are protected against corrosion by coating them with zinc.

However, many manufacturers employ different galvanization methods to improve steel quality and corrosion resistance. These methods are applied to the metal products depending on their constituents, thickness, and process. Hence, in this post, let us see the different methods of galvanization to enhance the steel effectively.

Thermal spray:

The foremost galvanization method applied for the steel products is thermal spraying. Thermal spraying is the process where the molten fine or semi-fine molten particles are sprayed on the outer layer of the substrates. In some industrial cases, the molten particles can be in the powder or wire.

The thermal spray is one of the thickest forms of coating on the outer layer of the metals. So, before the galvanization process, the steel manufacturers coat the metal with zinc and prepare the metal surface for the subsequent process. The thermal spraying coating is applied to the steel products, which are operated under extreme heat, erosion, wear, and corrosion. Even SAIL TMT bar and rebar are included thermal spraying while using them in the regions of higher temperatures.

Electroplating:

Another form of galvanization used for the metal to prevent corrosion is electroplating. Electroplating or electrodeposition is the process where the substrate is placed inside a solution, and a signal is produced from the external source. The external signal reduces the number of cations and creates a metallic coating over the substrate.

However, electroplating provides the least coating thickness to the desired metal. This method is one of the oldest forms of galvanization used to galvanize chemical compounds like cadmium. Similarly, electroplating is one of the complex processes and involves the ancillary tank, zinc anode, reservoirs, and related things for the process. The electroplating process also involves coating the substrate with zinc before the galvanization process. Electroplating is used to make fasteners, MS chequered plate, and other daily use materials.

Sheet galvanizing:

Galvanizing the sheets, steel wires, and other steel products are called sheet galvanizing. The thickness of the sheet galvanizing is thicker than electroplating and much thinner than the thermal spraying. Sheet galvanizing is a coil-to-coil process where the steel sheets, wires, and strips are placed on the continuously moving ribbon under constant pressure with zinc coating the surface of the substrate. These are used to make corrugated roofing materials, in-car bodies, and other related products.

Hence, these are the fundamental galvanizing methods to enhance steel products. So, approach Bharat Steels – the best JSW steel dealers in Chennai, for quality steel products that meet all your requirements.

Differences Between Seamless And Welded Steel Pipes

February 26, 2022

The steel pipes play a vital role in transmitting oils, gases, and water in various industries. These are cylindrical tubes made from raw steel materials undergoing various transformation processes. Have you heard of seamless and welded pipes? Pipe welding or welded pipes is where the two pipes are joined by using the welding techniques. The seamless pipes are single hollow pipes in the middle and do not have visible welded marks or lines, unlike welded pipes. However, it becomes a debate while choosing the welded and seamless pipes. Many steel dealers in Chennai suggest selecting the pipes depending on the purpose and requirements of the project. The differences between seamless and welded steel pipes are based on production methods, cost, resistance, and related factors. Hence, in this post, let us briefly see different techniques that vary them.

Production method:

The foremost difference between the seamless and welded pipes is the production method. The seamless pipes get that smooth finish by undergoing an extrusion process. The raw casted steel billets are placed inside the heating chamber at a high temperature, offering a sufficiently strong force with the piercing machine to create a hollow. However, various casting methods are employed to produce seamline pipes with perfect smooth consistency outside.

In the welded pipes or Electronic Resistance Welding method (ERW), the steel sheets are rolled continuously till the cylindrical shape is achieved. However, an electric current is passed at the end of the pipes, which melts and combines them. The ERW method is used for welding MS chequered plate, sheets, and strips for commercial and industrial purposes.

Hardness:

Another significant difference between the seamless and welded pipes is the strength or hardness. Pipes are used majorly for transmitting fluids and gases. In the case of fluid transmission like water, the pipes should be able to handle the pressure of the water. If the tube is used for units like air conditioning, it should be prone to different temperatures.

The welded are less prone to varying temperature and high pressure. The welded lines on the pipes can detach the pipes from one another under varying environmental conditions. Due to the absence of welded seams in the seamless pipes, the pressure is evenly distributed even at different temperatures, making them ideal for transmission.

Rust-resistance:

Thirdly, manufacturers can provide rust or corrosion resistance to the metals through the galvanization process. The metal, for example, a SAIL TMT bar, must be hot-dipped in a bath filled with molten zinc. So, after removing them from the bath, the zinc reacts with the metal and forms a layer that is resistant to corrosion.

The galvanization for the welded pipes does not stay longer due to chemical and environmental factors. The welded joints react with the zinc and lead to deposits that can eventually lower the quality of the material. In the case of seamless pipes, the zinc coating adheres well with the surface of the metal due to the lack of welded joints and extrusion process.

Hence, these significant differences differentiate welded and seamless pipes. However, choosing the appropriate pipe depends entirely on the project’s purpose. Bharat steel is the best JSW steel dealers in Chennai and provides quality steel pipes used extensively for all transmission purposes.

Three Types Of Press Brakes In Steel Fabrication

February 22, 2022

People working in the steel manufacturing industries and factories know that fabricating steel is not an easy job. Steel fabrication involves cutting, punching, stamping, shearing, and welding to get the desired steel form. Thus, the steel dealers or the manufacturers use press brakes to fabricate. Press brakes are the pressing machine or device that bends the metal sheets and plates under high pressure and strength. The bends on the metal sheets are made by clamping the matching punch and dye. However, with the help of science and technology, the press brakes machines are further classified depending upon their process. So, those working in the metal industry will at least learn and work with any of these types. Hence, a better understanding of the three types of press brakes in steel fabrication will be an additional advantage in this field. Therefore, let us know more about each press brakes type and its uses for many steel suppliers in Chennai.

Manual Press Brake:

As the name suggests, the manual press brakes are operated manually and were popular 50 to 60 years ago. These machines are also called sheet metal brakes, and the machine operators should feed the data manually. Hence, the operator should know about the machine’s dynamics and mechanics to set the angles and dimensions of the steel manually. Thus, the operator should repeatedly change the machine’s settings for different materials that too manually, which can consume more time. Therefore, these machines are used only for mass production. However, this equipment does not cost much but is not suitable for this fast-growing world. The manual press brakes are inefficient if you fabricate MS chequered plate for flooring with different angles and dimensions.

Hydraulic Press Brake:

Another popular pressing machine that matches today’s dynamic environment is the hydraulic press brakes. The hydraulic press brakes include a hydraulic cylinder that moves the machine’s RAM for the process. The hydraulic machine can bend the steel sheets up to 8cm and provide pressure around 1,200 tons. Thus, the hydraulic brake pressing machine offers greater yields and better control to the operator. The only concern about this machine is that they work within their tonnage rating and consume more power even when idle. However, it is used widely from industrial applications to the rebars and SAIL TMT bar production line.

CNC Press Brakes:

Thirdly, CNC or Computer numerically controlled press brakes are computer-aided machines that have made the operators’ job easier. These machines work on the servo motors with accessible pressure control, making the cutting more precise and accurate. The CNC press brakes have more tonnage rating and only use electrical conduction while working. The operator has only set the dimensions and angles for fabricating using the setting provided and can be changed per requirements. It is worth investing in this equipment to yield better results with lower energy consumption.

These are the three mainly used metal pressing machines by leading steel manufacturers. Bharat Steel – the best MS steel suppliers in Chennai, offer quality metal sheets with precision and accuracy with the help of press brakes depending upon project or business.

Metal Extrusion And Its Advantages In Various Industries

February 4, 2022

The various characteristics of the metal products have to be kept in mind before manufacturing. The steel suppliers and manufacturers should consider multiple techniques to get the desired result. Metal extrusion is one of the manufacturing processes where the raw steel materials are converted into desired shapes and sizes. So, the raw materials can be in the form of billets or a bar which is subjected to a machine that has a hollow cavity, high-force hydraulic press, and predefined cross-sectional profile. Thus, the resulting output is called extrudates. These extrudates can be any shape ranging from bars, cylindrical, longitudinal, and even steel or aluminimum based products. Thus, metal extrusion is one of the ideal manufacturing processes which yields products ranging from basic to complex at required cross-sections. Metal extrusion and its advantages in various industries are plenty that are used in commercial, industrial, and retail sectors. If the steel has undergone a galvanization process, then extrusion adds a layer of strength that makes the steel even more resistant to corrosion. Hence, listed are the advantages of using extrudates.

Flexibility:

The foremost advantage of using steel products processed from extrusion is they offer higher flexibility. As we all know, steel is one of the versatile metals and can be transformed into any shape. Similarly, steel is the ideal example of flexibility and it can undergo maximum strain and stress. For example, in motorcycles, you can see the steel spring in the shock absorber undergoes compression and returns to its original shape within seconds. Just imagine for a normally galvanized steel, the flexibility is higher than extruded steel. The reason for the extruded steel product’s higher flexibility is due to the cross-section in respect to the design. That is the reason why many industries like agricultural, automobile and even HVAC industries use extrusion processed steels for their products. Even extruded MS chequered plate is best for industrial flooring and grating over the gutter.

Precision:

Another benefit of using extruded steel is they have higher precision because of its cross-sectional profile. Precision is the most important factor in every industry or project from protecting the smallest component to complex heavy machines. For example, you need to seal the non-seamless pipes with steel products that are of accurate dimension. So, the pipe fittings undergo the metal extrusion process which offers greater precision and prevents leaks and damage during major problems. The metal extruded SAIL TMT bar are used for construction purposes due to their flexibility and precision.

Reduces welding:

Thirdly, the metal extrusion process eliminates the high-intensive process like welding. Welding is tedious and requires a lot of manual work. Sometimes you may end up wasting the material to get the desired shape. Thus, by the dedicated cross-section extrusion process, many manufacturers and JSW steel dealers in Chennai are creative in the process of the products with interlocking patterns.

Hence, these are the processes in metal extrusion that benefits every steel manufacturer out there. Bharat steel – is the best MS steel suppliers in Chennai to help their clients to get the desired extrudes.

Why do many manufacturers choose laser cutting for steel?

January 22, 2022

Have you ever thought about how steels are fabricated into desired shapes? Many MS steel suppliers in Chennai use different cutting methods to process and produce the steel. One of the popular fabricating methods used by steel manufacturers is laser cutting. Laser cutting uses radiation with high frequency that vaporizes, burns, or melts away the targeted material giving high-quality cutting edge and greater surface finish. Steel manufacturers control the laser beam through computer numerical control (CNC) and laser optics. Three types of lasers are used in steel fabrication, and they are CO2 laser, neodymium (Nd) laser, and neodymium yttrium-aluminum-garnet (Nd:YAG) lasers.

However, these lasers are used for different purposes. The CO2 laser is used for steel cutting and engraving. While the neodymium (Nd) laser is used for boring the metal with high energy. The neodymium yttrium-aluminum-garnet (Nd:YAG) lasers are used for engraving and boring the steel with high power or watts. Thus, the type of lasers differs as per the needs and purpose. Hence, in this post, let us see why many manufacturers choose laser cutting for steel.

Speed:

The foremost reason why steel manufacturers use laser cutting to fabricate steel is because of their high speed. The basic concept behind laser cutting is the higher the thickness, the slower the cutting speed. So, you can say the cutting speed is directly proportional to the laser machine’s efficiency. Hence, here is a chart that says, how efficiently you can control the laser beam for different steel.

Material	Power/Watts		Cutting speed
Carbon steel	500W	1000W	13m/min	24m/min
Aluminium plate	500W	1000W	5.5m/min	10m/min
Copper plate	500W	1000W	5.5m/min	10m/min
Stainless steel	500W	1000W	14m/min	24m/min

Similarly, the cutting speed for an MS chequered plate for 1.5kW is 10m/min. The other cutting methods, like, flame or plasma cutting can consume more time. Thus, laser cutting is ideal for complex cuts.

Automation:

Secondly, laser cutting is fully automated because of the advanced technology. The other cutting methods like drilling, grinding, or burning requires human intervention to operate the process effectively. However, in laser cutting, the laser machine is fully automated by CNC and CAD/CAM programs with the necessary instruction to operate smoothly. Thus, consistency, precision, and speed are maintained throughout the process. However, you might need a rebar cutter and labor to fabricate rebars like SAIL TMT bar and steel tubes.

Reduces energy:

Thirdly, it reduces the energy significantly. The cutting speed and efficiency of the beam allow the machine to use less energy compared to other cutting methods. Generally, the laser machine consumes 10kW of energy for one cutting session. But the other cutting method consumes energy of 50kW for the same material. Thus, laser cutting is one of the energy-efficient solutions to achieve the best results.

Thus, it shows that laser cutting is the best solution for fabricating your steel as per your desire. You can approach Bharat Steel – the excellent JSW steel dealers in Chennai for quality steel products with perfect cuts.