JSW steel dealers Archives

Different Types Of Cutting Tools That Are Ideal For Metal

October 17, 2023

In metal fabrication, essential skills include shaping and molding metal components and the proficiency to cut metal to suit specific project requirements. Metal products, such as steel SAIL TMT bar and MS chequered plate, are known for their durability and resilience, which has prompted the development of specialized tools for cutting. These metal cutting tools encompass a wide range, be they operated by hand or machinery. Hence, this blog explores the different types of ideal metal-cutting tools that can be invaluable when crafting your upcoming project’s metal components.

Lathes:

Lathes are similar to potter’s wheel operation, where the metal is rotated along its horizontal axis on the mechanical device, enabling various operations such as cutting, threading, sanding and many more. One of the primary advantages of using lathes as a cutting tool is to achieve the perfect circular shape along its symmetrical axis.

Initially designed for artisanal purposes, lathes have found more comprehensive applications due to their versatility, allowing them to craft specialized metal components with practical uses such as doorknobs, nuts, screws, and even gun barrels.

Saw:

Saws, among the earliest cutting tools, continue to be employed today due to their straightforward operation and adaptability. They come in various forms, each offering unique methods of use. These tools are particularly prevalent for cutting sheet metal and metal pipes due to their uncomplicated design and easy use. While various types of saws exist, such as reciprocating, circular, cold, band saws, and more, their primary purpose is to cut metal components to specific dimensions, typically without concern for intricate details.

Drilling Machines:

Metal-cutting tools frequently utilize drills, employing a potent motor to propel the chiseled tip of a drill bit into a specific metal component while rapidly rotating at a high RPM (revolutions per minute).

These can take various forms, including handheld drills, drilling machines, drill presses, and numerous other variations. Moreover, their fundamental objective remains consistent: to bore holes of different depths and diameters into metal components.

Torche:

Welding typically comes to mind when considering intense and open flames. However, torches can also serve the purpose of cutting highly resilient and challenging-to-cut metal components. Oxy-acetylene torches derive their primary cutting power from intense heat, making cutting metals of varying thicknesses possible. While torch-based cutting tasks are often messy, the outcome depends on the operator’s skill. Hence, it’s common practice to employ grinding and sanding to refine and smoothen the cuts.

Hence, these are some examples of metal-cutting tools and their applications. It’s essential to ensure you have the necessary equipment before embarking on a metal-cutting project.

Approach Bharat Steels, one of the best JSW steel dealers in Chennai, who can produce all the steel components you require. We exclusively utilize cutting-edge metal cutting tools, including laser cutting, to provide a wide range of steel products, such as pipes, plates, channels, angles, and more!

Why Is There A Rising Demand For Steel In India?

January 28, 2023

Metal consumption has been one of the main driving causes behind industrialisation. Steel has long held the top position among metals. Since steel serves as both a raw element and an intermediary commodity, its production and distribution are commonly used as indicators of a nation’s economic development. Contemporary steel mills also make up India’s modern steel industry. It has always worked to upgrade older plants to better energy efficiency levels and to modernise them continuously. India produced 10.14 MT of raw steel in 2022, ranking second worldwide. Therefore, it would not be overstating the case to say that the steel industry is the backbone of the economy and has always stood at the frontline of industrial advancement.

With the rise in demand, the price has also increased. Find the reasonable SAIL TMT price, TMT bar price and MS plate price in Chennai for the best structures and construction at Bharatsteels. In this blog, we will be looking at the major reasons behind this huge demand for steel.

Market Size and expansion

India’s steel industry has grown tremendously over the last 10–12 years. Since 2008, domestic steel consumption has surged by over 80%, while manufacturing has increased by 75%. Parallel to this growth, the ability to produce steel has increased, and this growth has primarily been organic. It is predicted that by 2030, crude steel output will reach 255 MT at 85% capacity utilisation, producing 230 MT of steel that can be used for manufacturing, construction and other purposes. The domestic accessibility of raw materials like iron ore and the affordability of labour have been the main drivers of expansion in the Indian steel industry. As a result, steel has been crucial to India’s industrial output.

More Investments

Recent years have witnessed significant investments and improvements in the mining and metallurgy industries, which are connected to the steel industry. FDI inflows into Indian metallurgical sectors worth $17.09 billion from April 2000 to September 2022, according to data made public by the Department for Promotion of Industry and Internal Trade. Due to increased construction activity, steel consumption is predicted to rise 17% to 110 lakh MT in FY22. Renowned steel companies such as Bharat Steel, one of the best JSW steel dealers in Chennai have already made major investments in expanding their production.

Future scope of Steel in India

The steel industry has risen as a key emphasis area given the importance of a wide range of sectors on steel production. Through governmental initiatives like Make in India, India now strives to become a global powerhouse. India is the world’s second-largest manufacturer of steel, accounting for around 2% of the country’s GDP, and is on track to become the second most consumer of steel. India’s export production capability and industry both have the potential to aid the country in regaining a positive steel commerce balance. With the rise in construction and industrialisation in India, we can see a surplus amount of SAIL TMT bar, ribbed bar, MS steel plate, and similar being produced and utilised.

India’s relatively low per capita use of steel, along with the anticipated increase in consumption brought on by expanded infrastructural development and the country’s booming automobile and railroad industries, present enormous growth potential.

Advantages Of The Steel Frame In The Construction Industry

December 22, 2021

A framework is the building block for the construction industry. It serves as the backbone for the structures to sustain and remain sturdy in every situation. Hence, many steel suppliers use steel to make the framework for the construction. The steel frame is the “skeleton frame” of intersection vertical and horizontal steel beams that support the walls, roofs, and floors of the building. Thus, the quality of material determines the ability of the structure to withstand environmental factors. Hence, steel is known for its high durability and strength that makes them suitable for construction. Steel is also a preferred material for fabricators because of its versatility. These steel frames are fabricated to meet the building standards and codes. Hence, in this post, let us see some advantages of the steel frame in the construction industry.

Durable:

The foremost advantage of using steel in construction is their durability. Unlike wood, steel doesn’t get damaged by internal or external factors very easily. Steel is indeed denser compared to wood but has a better strength-weight ratio. It means the pipes, beams, and channels used in the construction have a high strength-weight ratio for the same quantity of wood. Thus, there is no doubt that steel has more durability compared to other construction materials. However, certain situations test the durability of steel like corrosion, abrasion, and many more. So, steel manufacturers use barrier coatings to last them longer. These coatings are coated even for MS chequered plate, while using them in wall and ceiling cladding.

Manages wind uplift:

Another prime factor that affects the structure is the wind. Wind uplift is a physical condition where the pressure below the roofing is higher compared to pressure above the roof. The factors that cause wind uplift are location, environment, disasters, and many more. Sometimes internal factors like design, materials, height, and framing also cause uplift variation. However, steels are the ideal solution to handle the wind uplift. It is because the wind load has sufficient stiffness against the horizontal beam load that eliminates the uplift variation. Thus, it does not affect the steel framing at any cost. Some steel manufactures use the SAIL TMT bar with steel frame in the high-rise building for more flexibility and stability.

Versatility:

Thirdly, as mentioned earlier, steel is the best example of being versatile compared to other materials. You can cut or fabricate the steel frames as per the building requirements by using heat treatments. These treatments improvise the ductility and machinability of steel. Steel frames are of different types like earthquake loads, dead loads, temperature loads, and many more. For example, a small level building requires higher loads compared to high-rise buildings. In this case, you can use steel frames that are fabricated to meet this purpose.

Hence, these are the advantages of using the steel in frameworks of the buildings. If you want to have a sturdy frame for your building then contact Bharat Steel, the best JSW steel dealers in Chennai for high quality products.

Common Types Of Steel Pipe Coating

December 9, 2021

Pipelines are the essential components in the industry and home as well. These pipelines transmit water, natural gas, sewage systems, and many more for refineries, factories, and homes. Thus, steel pipes play a vital role in transmitting the essentials. However, for a steel pipe to last longer, you need to coat the pipe to prevent corrosion and damage. The steel suppliers use various types of coating in the form of liquids, gases, or solids. These coatings are applied on the topmost layer of the pipe to resist cracks and damage. Steel pipes can last for 100 years, but they need to be maintained as long as the fluid inside touches the pipe’s lining. Hence, nowadays, industries use two types of techniques, namely pipelining and pipe coating. The primary aim of these methods is to prevent direct contact of the pipe with the fluid inside. Hence, in this post, let us see the common types of a steel pipe coating to withstand external and internal factors.

High-Performance Powder Coating (HPPC):

The commonly used coating by many industries is the High-performance powder coating (HPPC). The HPPC coating is a combination of polymer resins. The resins are composed of flow modifiers, colorants, additives, and many more. The steel suppliers in Chennai use HPPC coating for the pipes that are used in extreme environmental conditions. It is the reason why you see HPPC coating pipes in the metal refineries and oil and gas pipelines. The HPPC coating contains a compound polyethylene that acts as a protection layer for pipes during transport and underground projects. The polyethylene component in HPPC coating is the best in maintaining the quality of the pipes despite being exposed to chemicals and soils. Thus, HPPC coating is suitable for pipes with diameters from 14 inches to 42 inches. Hence, these coatings are not suitable for construction pipes because of their smaller circumferences.

High-Density Two Layer Polyethylene Coating (HDTLPC):

The high-density two-layer polyethylene coating is the combination of powder and adhesive layers. This coating also consists of polyethylene content similar to HPPC coating. The HDTLPC is the topmost coat given to the multi-layered system. In regular two-layer and powder coating, they have poor resistance, peel-off easily and are suitable for a low-temperature surrounding. Thus, HDTLPC was developed mainly to overcome these shortcomings. The HDTLPC coating allows the steel pipes to maintain their physical form and shape even during stacking or storage.

Fusion Bonded Epoxy Powder Coating (FBE):

The FBE coating is suitable for pipes that are smaller in size and diameter. These are resistant to higher temperatures than the HPPC coating. Hence, due to their outstanding resistance to extreme weather conditions they are used in oil and gas refineries. Thus, the FBE coating offers long-term corrosion resistance for the pipelines. Similarly, FBE coating is applied to SAIL TMT bar to prevent the rebar from corrosion.

Therefore, these are the common types of coatings applied to the steel pipes to last long.

The JSW steel dealers in Chennai are the best dealers to purchase the well-coated steel pipes for industrial and residential purposes.

Types Of Rebars In The Construction Industry

November 23, 2021

You would have certainly heard the term concrete at least a thousand times in your life. The term concrete is a mixture of water, cement, and aggregates such as sand, gravel, or crushed stone. The cement, water, and aggregates bind well to form concrete. It is this paste used in the building material to build structures and foundations. However, the concrete building can compress the natural but tension forces like loads, pulling, and pushing can crack them. Hence, steel suppliers in Chennai use reinforcement steel rebars or rebar to withstand the tension forces of the concrete. The rebars are the combination of steel wires that bond well with the concrete by reducing slippage. The rebars are made through hot-rolled treatment by using new steel billets or different steel materials. In some cases, rebars are made from steel scraps or railroad rails. These rebars undergo hot-rolling at an average of the 60,000-75,000 psi bar. Therefore, rebars play a vital role in concrete construction. Hence, in this post, listed below are some common types of rebars in the construction industry.

Carbon steel rebar:

The most common type of rebar, predominately used in the construction industry, is carbon steel. It is also referred to as the “black bar” because it corrodes when exposed to high temperatures and moisture. JSW steel dealers in Chennai even produce carbon steel rebars used for making beams, slabs, and many more. These carbon steel bars have a tensile strength of up to 40000 psi to provide sufficient tensile strength to the concrete. Hence, many constructors consider carbon steel rebar as the best for the buildings than other steel products.

Welded wire fabric:

Another common type of rebar used in construction is the welded wire fabric (WWF). It is a typical type of rebar found at every construction site. The WWF is a mesh of steel wires connected at right angles and welded electrically at the crossings. These rebars are used on the grounds, slabs, beams like SAIL TMT bar where the ground is well compacted. The heavier fabricated WWF rebars can be used on the structural floor slabs and walls. Hence, you can use these rebars on the concrete canals, road pavements, drainage structures, and many more.

Sheet-metal reinforcing bars:

Thirdly, the sheet-metal reinforcing bars involve several sheet steel pieces annealed and bent to form a corrugation at a one-sixteenth inch depth. These even have holes punched at regular intervals. Hence, these are suitable options for flooring slabs like MS chequered plate, stairs, and roofing.

Expanded metal bars:

The expanded metal bars or wire mesh rebars are the rebars where the steel sheet is sheared into parallel lines. The parallel sheets are expanded using various techniques to form a diamond or square shape between each cut. These types of rebars are used in light concrete construction like sidewalks, small concrete pads, and walkable surfaces.

Hence, these are the commonly used rebars in the construction industry to improve the strength of concrete buildings. Therefore, consider the suggestion shared in the post to choose the appropriate one for your construction.

Different Types Of Steel Used In The Piping Industry

November 9, 2021

Steel is one of the resources that you can see in any construction. In general, steel is an alloy made of iron ore and carbon with a considerable percentage of metals like nickel, cobalt, chromium, copper, and many more. So, adding the extra amount of metal to the iron and carbon satisfies various needs and requirements of the steel suppliers. Hence, steel is considered as one the versatile material than the other raw materials. Research conducted by the World Steel Association found that around 3500 grades of steel were made with varying physical, chemical, mechanical, and environmental properties. So based on the various characteristics exhibited by these steels, it is broadly classified into four groups. They are carbon, alloy, stainless, and tool steel, respectively. Hence, in this post, let us see how these different types of steel in the piping industry are used effectively.

Carbon steel:

The foremost type of steel used in piping and various industries is carbon steel. The ferrous material is the major component in carbon steel with 1.65% of manganese, 0.60% of silicon, and 0.61% of copper. Hence, 90% of steel production accounts for carbon steel globally. It is the commonly used alloy for making MS chequered plates, ball bearings, mechanical components, and many more. In modern times, carbon steel is used in making piping steel due to its high strength and ease of workability. It is used in making steel pipes, plumbing pipes, fire sprinkler systems, and many more. Hence, carbon steel is the most used steel in making steel pipelines and other piping products.

Alloy steel :

Another type of steel that is commonly used in the piping industry is alloy steel. In alloy steel, the carbon content is considerably lower when compared to the other alloy contents. The commonly used alloying metals in the piping industry are manganese, molybdenum, copper, and many more. The reason for using alloy steel in the piping industry is due to its high resistance to corrosion. The alloy steel is suitable for this industry because it can work in extreme temperatures despite undergoing hot and cold treatment. The alloy steel pipe is one of the favorite choices for chemical companies, especially for the energy related-applications. It is also used in making large diameter welded pipes, seamless pipes, electric fusion welded pipes and many more. Hence, always purchase high-quality steel from the best dealers like JSW steel dealers in Chennai.

Tool steel:

The carbon content in the tool steel is low, and the alloying metals in this are vanadium, cobalt, tungsten, and many more. These alloying materials make the tool steel the heat treatment by making them suitable for drilling and cutting. The tool steel is used in the piping industry to avoid cutting edges. These steels are used in making pipe fittings, piping reducers, plumbing pipes, and many more.

Similar to the SAIL TMT bar in the construction industry, carbon, alloy, and tool steels are essential to make different types of steel pipes. Hence, steel plays a vital role in every industry for better processing.

How Steel Rebars Benefit You In Construction?

October 28, 2021

Have you ever heard about rebar or reinforcing bars? You would have heard of this term at least a thousand times, especially for the new house owners. Rebar is a combination of steel wires in the form of long cylindrical bars. It is mainly used as a tension device in the reinforced concrete and masonry structure to strengthen the building and help the concrete to handle the excess pressure. Typically, steel suppliers in Chennai use high content carbon steel that is hot-rolled and has a deformation pattern for residential projects. Hence, you can see these steel rebars installed to support the building structure as paneling, walls, foundations, columns, and many more. Therefore, reinforced bars are strong enough to withstand every factor and provide maximum bending strength compared to regular steel. Hence, in this post, let us see how steel rebars benefit you in construction.

Support:

The foremost benefit of using the steel rebar is it provides great support for the building structures. The primary aim of the steel rebar is to guarantee the resistance of the building by supporting the new design loads. These rebars not only aid the concrete structure but are employed for aesthetic reasons as well. Hence, steel rebars withstand the load of the concrete buildings by their stiffness and resistance. The MS chequered plate and steel rebars are used in concrete structures in the construction joints where steel rebars are inserted into the metal or paper sleeve.

Ductility:

It is the mechanical property of metal not to break even after being subjected to external pressure like hammering or stretching. The steel rebars have high ductility because of the additional carbon content present in the steel. This extra carbon content increases the mechanical property of the metal and withstands the compression and bend that it undergoes. So, using this high ductile element in the concrete buildings will aid the structure and prevent it from damaging.

Assembling:

Another benefit of using steel rebar is it can be assembled and transported easily. These rebars can be easily transferred and set up in a single location with the readily-available materials. The popular techniques used in the rebar framework are wielding and tying. Contractors know the suitable method for the SAIL TMT bar or rebar for the structure. For example, some rebars have the label “W.” It means the rebars need to be welded together. But, mostly tying is the more popular method than wielding because they are safe and don’t consume time.

Hence, steel rebars are a popular commodity supplied by the JSW steel dealers in Chennai because of their numerous benefits. Steel rebars likely will stand the test time even for centuries in structural applications.

Reasons For Using Steel In Residential Construction.

October 25, 2021

Every building that you see has steel as its core material. The two essential elements that are required for any project are quality and availability. Many MS steel suppliers in Chennai feel that the demand for steel will rise by 17%, which is 110 million tonnes in the following years. Hence, steel has a major contribution to India’s manufacturing output. You can see many residential projects have been using steel in their construction, from reinforcement bars for building a foundation to prefabricated metal buildings. Despite using steel as a functional value, it is also employed to create a unique design and an appealing look to the house. Hence, steel is a combination of strength, durability, design, and many more. Therefore, in this post, let us discuss various reasons for using steel in residential construction.

Versatile:

One of the reasons for using steel in residential projects is its versatility. Steel is an excellent example of being versatile and subjected to various applications because of this nature. Many steel manufacturers change the internal composition and structure of the steel to customize its properties according to the requirements. For example, some steel bars with high carbon content are hot rolled with deformation to obtain reinforced bars. These bars are used in the foundation of the building to improve its stability. So, you can change steel bar properties by various treatments and processes to meet the requirements of the building. Some products commonly used in construction by changing their internal properties are steel beams, reinforcing steel, MS chequered plate, and many more.

Economical:

Another prime factor that corresponds to using steel in residential projects is that they are economical. Steel is said to be more cost-effective compared to other construction materials. It is because steel doesn’t need any complex machinery to fabricate it. In turn, it leads many steel manufacturers to produce steel in large and bulk quantities. MS plate price in Chennai ranges from Rs.40-Rs.50 per kg. Thus, making them one of the most affordable and economical construction materials.

Recyclable:

Another reason for using steel in residential projects is they are recyclable. Most of the steel products that you see in the construction are recycled from steel scraps. For example, reinforced bars are mostly made from the remains of steel. It does not mean the steel scraps have lost their property or quality. With the help of advanced technology and equipment, steel manufacturers treat them effectively and produce a new product without losing its originality.

Installation:

The residential projects require tailored products suitable for the plumbing, wiring, and other facilities. Hence, steel products need several cutting and techniques to accommodate these requirements. Therefore, it allows the builders to install them in the way they want. For example, if a steel pipe needs to be cut to meet the requirement of the building, it can be done without affecting its quality. Hence, steel helps the builders to avoid expensive solutions and saves more time.

Hence, steel is used in the construction industry, from framing to providing an aesthetic look. Therefore, always choose heavy-duty materials like steel SAIL TMT bar to secure your home and improve its functionality.