Bharat Steels - Page 15 of 22

What Are The Methods To Accurately Measure The Carbon Content In Steel?

June 12, 2021

Steel is generally categorized based on its carbon content. They make the steel stronger and harder and fabricate it more brittle to weld. Steel Dealers in Chennai use various testing methods to accurately measure the carbon content in Steel.

Common Metal Identification Methods:

Visual Spark Analysis:

Visual spark analysis is one of the ancient techniques that allows for steel testing in the field and minimizes the amount of time needed to get the desired results. This method requires a section of steel to be rubbed with a high-speed grinding wheel. As the spinning corrosive wheel is applied to the steel, the sparks that are discharged are compared to other known samples or either a chart. The presence of the sparks specifies the classification of steel. This test has to be done in a darker setting to better notice the sparks. However, this method does not need any quantitative analysis.

XRF Alloy Grade Identification:

This kind of analysis does not need any demolition of the sample to identify its grade type of alloys. The XRF uses X-ray diffraction analysis to end the Positive Material Identification or PMI instead of an electric discharge. You can do this method with a microscopic device and it takes only a few seconds to complete. These tests have become popular as they can be done anywhere. This technique can find out the steel grade even of the MS chequered plate based on a random analysis.

Arc Sorting:

Arc sorting is one of the rapid methods of examining metal for content. This method analyzes the sample in air using a spectrometer with an electric discharge and compares the illumination intensity of the sample with the reference one. This sorting of steel does not require argon throughout the process.

Spark Optical Emission Spectroscopy (OES) Analysis:

This type of analysis utilizes argon as a protecting gas around the spark thereby permitting for carbon analysis. This technique while being more exact than Arc sorting or XRF is also gradual as the sample requires to be prepared with a standing belt or disc and the analysis can take many seconds. However, this is the only method that offers an exact quantitative carbon reading.

So, you need appropriate training to measure the carbon content present even in SAIL TMT Bar with several pieces of equipment. Thus, understanding the cons and pros of all the above techniques will help you make the right decision when it comes to gauging the carbon content in steel.

Which is best for your construction project—Structural steel or Reinforced concrete?

June 4, 2021

Every construction project requires special attention. The builders must make a series of decisions to ensure the long-term stability of the construction. The project typically needs proper planning, efficient engineers, and skilled laborers to transform the blueprint into reality. Out of all of the decisions, choosing the right material takes priority. Many builders weigh structural steel bought from the Steel Dealers and reinforced concrete. A lot of analysis goes into this selection. They may consider the following:

The cost of the material
Durability
Ease of availability
Resistance to high temperatures

Engineers would include but not limit the criteria to the above factors. This post will give an understanding of the differences between structural steel and reinforced concrete.

Materials used

Let us look at the things that make them both. Structural steel is of two types—Mild carbon and high carbon respective to their composition. The former is mostly used in automobile components and MS chequered plate while the latter is used in building framework and steel pipes. Generally, high-carbon steel contains more than 0.5% of carbon.

Reinforced concrete is a sum of naturally powdered materials, pastes, and other secondary raw materials that go into them. Even though their composition might vary, they would consist of the above materials. They are used along with SAIL TMT Bar to enhance the tensile strength of the whole structure.

Durability and strength

There is no big difference between the strength of both materials. Structural steel would have a minimum strength rating of around 400 MPa (Megapascal) and may go up to 500 MPa. Reinforced steel would have 415 MPa. However, they can contribute only up to 60 MPa on their own.

Structural steel and reinforced concrete both work well together. Concrete makes the building immune to high compression force at times of natural disasters. The building will stand strong during earthquakes. Structural steel resists strong winds so that the roof would not tear off when there is a storm.

Availability of the materials

Structural steel needs rebars that are available in abundance. You can recycle the components without any loss of their essence. You may be surprised at this fact. Most of the buildings you see today have at least 25% of recycled components. Thus, structural steel is abundant and would not run out of stock that easily. On the other hand, concrete is slightly tricky to get on time. There are still difficulties in streamlining the import-export of the concrete and its transportation.

Cost of the materials

Given the fact that steel is readily available, it needs a lot of processes to bring it to use. The steel goes through many levels of fabrication to fit the needs of the specific project in question. It tends to increase the cost involved in custom making the steel. It is the reason why MS plate price in chennai is high. But, concrete is a natural substance that requires less processing. They consist of different minerals that are pounded into fine powder. Once all the additions in the material have been made, it is ready for use. All you have to do is add water to it.

Even though one material gets the upper hand in some criteria, it is always wise to choose material to suit the project. Concrete may be less costly but structural steel offers resistance and durability. Irrespective of their advantages over the other, both the materials must be used in coordination to increase the overall strength of the building.

All you need to know about Metal Fabrication!

May 21, 2021

There is a significant trace of metal fabrication in every object that you see in real life. From the smallest of the kitchen appliances to the moving car, from the smallest of the nuts and bolts to the grand architectural creations—Everything has undergone varying levels of fabrication. You might not even recognize them. You would be oblivious to the elaborate process they have gone through to attain the current state.

Metal fabrication is an integral part of the construction industry. All Steel Suppliers play an important role in metal fabrication by supplying the best quality steels to the fabrication companies and workshops. The output of the fabrication process weighs heavily on the strength and quality of the steel as much as the skills of the fabricators.

What is Metal Fabrication?

In simple terms, metal fabrication is altering the form of sheet and flat metals like MS chequered plate to fit the requirements. Generally, no materials will not go along with the other components in the construction as it is. The dimension may be larger than expected. The shape may not be compatible. Therefore, any metal goes through a certain degree of fabrication or modification to comply with the specifications of the project.

The metals go through cutting, welding, casting, and other processes depending upon the material and its purpose. These activities are carried out by specialized metal fabricators who can slice any metal to perfection. We will look at this in detail in the following section.

The different facets of fabrication

1 – Cutting

This is the most basic fabrication process followed to bring the material into use. Out of the whole, certain portions in the desired dimensions are cut out. They may be cut to a certain shape or size based on the necessity of the project.

2 – Cast

The hot, liquid metal is poured into a predefined mold. Later, when the liquid cools down and the mold is removed, the metal retains the shape of the mold. This process is easy to achieve intricate designs rather than cutting them.

3 – Folding

High pressure is applied to the surface of the metal. It allows for a fabricator to bend the material to a certain degree as needed. It is a complex process and may need the latest technologies to perform this process effectively. For example, a SAIL TMT Bar is bent accordingly to form the desired shape.

4 – Welding

This is also one of the most commonly used fabrication processes. Any two or more metal components are fused together by using a considerate amount of heat. It makes all the independent jell together as a single unit.

Applications of Metal fabricated products

The use of Metal fabricated products is never-ending and prevalent across all industries. Hence, metal fabrication contributes a lot to the construction industry, even though its presence is hidden from the naked eye.

The complexity in the construction process and the time has significantly reduced in recent years. Thanks to structural frames. Fabricated products make up the skeletal structure for the buildings no matter their size or scale. Beams and MS plates along with other fabricated materials make the structure of the building. Since the MS plate price in chennai is fairly economical, therefore they are one of the widely used materials in the process.

Fabrication plays an important role in the Ship-building industry because they are known to be the largest consumer of steel. Fabricated materials are essential for the whole structure to stand firmly.

Common Steel frame construction types and their components

May 14, 2021

There is an interesting fact about steel that says 75% of all appliances are made up of steel. It is not surprising because steel is an integral part of any construction project. Every building, no matter for which purpose they are constructed, steel becomes the primary material used in the project.

Steel—amongst other uses—serves as a frame upon which the entire building is to be built. The durability of such frames depends heavily on the quality of the Steel Dealers in Chennai. Steel frames can either be prefabricated in a warehouse off the site or constructed from the ground up on-site, depending on the requirements of the project.

What are Steel frames?

Steel frames consist of columns and beams that are either welded, molded, or bolted to form the desired structure. All the components of the frame cohesively work to hold the building together and also distribute the load equally within themselves.

It is used mostly by engineers to speed up the process of construction. Steel frames allow good flexibility and durability, making them a perfect choice for a sturdy, long-term construction project at a low cost.

Steel frame building types

1 – Standard steel fabrication

It is a basic form of steel frame construction. The engineers go to work with the pre-planned measurements and sizes of different columns and cross-sections. Then, they cut steel the SAIL TMT Bar based on the layout, and then everything is assembled and welded to form the final unit. It is carried out exclusively on-site and is very labor-intensive.

2 – Welding steel fabrication

This kind of steel frame construction happens off the site in a warehouse. The components are custom made to fit the requirements of the building design and painting is done before starting the assembling process. They are then taken to the construction site and every component is joined by welding at the site. They are the most used type of steel frame construction as most of the work is completed off-site.

3 – Light gauge frame construction

Thin sheets of steel are accordingly shaped as C-sections and Z-sections, which are used for the construction of residential flats and low-tier houses. This method of steel frame building gives a great amount of flexibility to the design and decreases the time and effort required for the construction.

Steel frame components

Generally, the steel frame components are classified into primary framing and secondary framing based upon the level of their importance to the structure.

Primary framing components

The durability of the construction solely rests on these primary components. They take the massive weight of the frame upon itself and ensure the longevity of the frame. Failing to use such primary framing components would be detrimental to the building. Following are the steel members that make up the primary portion of the structure.

Columns provide vertical support and mostly follow after the basement is laid. They are either metal tubes or come in U, H, or I-shaped cross-sections.
Beams are laid on top of the columns to provide horizontal support.
Rafters are sturdy beams that support the roof structure.

Secondary Framing components

These steel members are generally used to provide additional support to the primary components and to minimize the wear and tear of the primary frame elements. Secondary components also offer utility. For example, MS chequered plate minimizes the risk of falling when attached to stairs in industrial buildings. The MS plate price in chennai is fairly economical thus, installing them during the construction provides a good grip to the floors.

What makes your steel bars competent? – A guide to ensuring quality!

May 6, 2021

A construction job–be it in any form or scale–involves a huge investment in terms of the design, R&D, raw materials, labor force, and the constant pressure of meeting guidelines, compliances, and deadlines. It suffices to say that a construction job has a lot of moving parts and any one mishap or a lag in quality would be detrimental to the success and completion of the project.

An able team of engineers and handpicked Steel Suppliers (amongst other factors) are crucial in finishing the project within the desired time and budget.

Construction projects should never be carried out with just the completion in mind but focus on the long-term durability and sustenance of the project. This can be ensured whether the quality of materials used–especially steel–complies with all the requisites of a competent raw material.

What can be done to test the quality of the steel bars used in the construction? Here are a few tests to gauge the grade of the steel:

1 – Tensile Tests

This test is fundamental to assess the ability of the steel bars regarding the elasticity, and its yield strength. This makes sure that the steel bar is capable of withstanding tension or being drawn out to suit the requirements during a particular construction job. The SAIL TMT Bar tolerates high-pressure situations due to its inherent quality of being very ductile.

2 – Bend Tests

These tests show a considerate amount of results in observing the extent to which the steel bars resist fractures before they break. It is essential for the material to not give up easily under pressure and have high ductility. If it fails to pass this test, rest assured the steel bars will succumb to the pressure during a construction job and will only lead to poor quality of construction.

3 – Compression Tests

Compressing the steel bars under a huge amount of pressure and putting a lot of stress on the material, reveals crucial information regarding its ability to endure cracks. Fragile steel bars would not make a good raw material as they have a high probability of collapsing under heavy stress. MS chequered plate is credited as one of the best materials to withstand high pressure. The MS plate price in chennai is fairly economical considering its durability and tensile strength. Hence, they would make for a competent and affordable material in the construction process.

4 – Brinell’s Hardness Test

Brinell’s Hardness Test is widely used to measure the hardness of a particular material. On applying constant pressure, the test sample would mostly leave an indentation–permanent in nature–on the sample. This will reveal the hardness of the material. Weak indentation marks can be observed if the material is hard and deep marks are left behind on soft material surfaces.

5 – Impact Tests

The energy consumed by the material on impact gives an understanding regarding its strength and its capacity to absorb shock. These tests are done in different conditions to assess their effect on the overall durability of the material. Impact tests are very beneficial in understanding the tested sample’s application and its life based on the results gained.

These tests will ensure the quality of the steel bars in the construction project as it determines the overall long-term success of the endeavor.

What is the key difference between a black bar & a bright bar?

April 28, 2021

Several unprocessed techniques are adopted by some Steel Dealers to make stainless steel alloy wheels that are being designed almost for all industries to produce countless machining elements. The 3 main raw materials used for manufacturing parts such as valves, fixtures, mechanical instruments, studs, bolts, pins, hinges, poles, operational and medical devices, and others are the bars, cables, and bolts. Due to their greater power and ductility, indoor steel bars are widely used in various sectors. Such frames are mainly manufactured and are used in different configurations: luminous bars of steel material and the black bars of stainless steel. Many people are asking queries about the distinctions to reputed Steel Dealers in Chennai.

Yes, to solve those queries, we can have said that the method of processing these metals in the mill has some significant differences. However, there is not so much distinction when we talk regarding design specifications or the rating of these metallic materials. They can be built to serve specific goals with different strengths, ductility, and other features. Attempt to explain the significant changes between light bars and black bars, so that you can choose which one is the greatest for your company.

Black Bars of Steel Material:

Black bars are established by the procedure of rolling, through which the steel passes via multiple rolls during the heating of the raw resources like billets, blooms, etc. with a temperature of about 1200C. Metal can quickly be shaped to any desired shape at this temperature range and produced in much bigger dimensions according to leading MS steel suppliers in Chennai. The formation of black bars doesn’t involve second precise reheating passes, and therefore they are mainly established without postponement. It cannot precisely control the bar size and form, since it shrinks after freezing. This process does not allow for accurate control. It’s also why black bars seem to be comparatively lesser than bright steel bars. Black steel is used where precisions and tolerance levels do not need to be used for the manufacture of rail tracks and I-beams, for example in the welding and building sector.

Bright Bars in Stainless Steel:

A luminous bar is, to put it simply by Steel Suppliers, is a sophisticated black bar version. Bright frames are found with the cold pressing in which they are chilled at room temperature and then further filtered through gluing, going to turn, milling, perfecting, and trying to roll. This method as suggested by JSW steel dealers in Chennaiallows accurate shape and size of a bar without affecting its characteristics. It thus helps the final product with a range of surface finishes to accomplish nearer tensile properties.

Cold drawn bright bars provide outstanding coating and increased strength, concentration, and rectitude. High bars are tougher to use compared to black bars and relatively more expensive. Even so, where thresholds, surface layer, concentration, and rightness are the highest priorities, luminous bars are the way forward.

No matter which sector you relate to, Bharat Steels, the leading Steel Suppliers in Chennai cables are there to support you if you’re shopping for the perfect manufacturing companies of stainless bars and suppliers which provide top quality luminous bars in India. To understand more about the broad range of products, please contact us at the earliest.

This is how the steel industry in India works

April 24, 2021

A basic grasp of how the iron and steel industries function in India. A selection of goods and structures worldwide contain steel – ranging from individual cars to the Eiffel Tower: the largest tower in the globe. So why is it so essential and what is steel? Steel is an alloy, which means it is made of coal, generally (though not always), by incorporating iron with another component. This metal can be as powerful as iron approximately to 40 times, making steel an immensely helpful and stable construction component. Steel Dealers and Steel Suppliers from the Indian steel industry presently have 122 million tonnes of steel capacity and produce 1630 million tonnes of steel worldwide.

India aims to reach 300 million tonnes by 2030. By 2030. The steel sector currently accounts for around 2 percent of GDP in our country, employing directly 5 lakh and indirectly approximately 20 lakh people. India rapidly reached three places in steel production, conquering an amount of advanced industrialized nations like the USA, Russia, and South Korea. It is apparent from where India is and where China continues to stand in terms of implemented crude steel capabilities. China is a major player in infrastructure expenditure, and there is something very distinct and that is demonstrated by its steel functioning of more than 800 million tonnes.

Despite being its world’s third-largest steel producer country, our intake of steel per capita is no prideful factor, we are a developing country that is highly similar to China. But our use of steel per capita is a seventh of China’s at 63 kg per person. National steel policies 2017 committed themselves by enhancing market power to 300 million tonnes to reach 160 kg of steel per individual from existing production rates. The top Steel Suppliers in Chennai say that the opportunities in diverse industries from machine tools, infrastructural facilities, auto parts, and electronics devices.

In general, steel intake is seen in different countries, and we can imagine that very little infrastructure expenditure (roads, bridges, roads, etc.) happens in our country of 1.25 billion residents when we read Indian per capita steel consumption at 63 kg. Steel factory produces MS chequered plate, SAIL TMT Bars iron ore, a metallurgy coke also referred to as coking coal and Celestone, and India is self-sustaining on iron ore and Celestone from these four essential commodities, while imports meet some 85% of the household steel coking coal requirements.

What does the production of a tonne of steel take?Generally, a good amount of pig-iron or hot metal, the rough iron from a furnace, requires 1.6 tonnes of iron ore and about 450 tonnes of coke according to the top Steel Dealers in Chennai. Blow of China The lessening supply for Indigenous metal due to Imported goods has brought our companies a major loss trip and causes huge NPA problems for our government banks.

Why are TMT Rebars the most essential construction material?

April 16, 2021

The term TMT stands for mechanical thermotherapy. TMT Steel Bars are made of this kind of technology. All kinds of buildings are made of concrete throughout the world, and they need to be strengthened to secure building structures. Strengthening means reinforcing the buildings with concrete. TMT Bar is the most important material used in the construction of the frame or base for this reinforcement procedure by the leading Steel Dealers in Chennai.

Why wisely select TMT Rebar?

We understand it only looks rich and unique from the outside if you keep your body inside healthy. The inner side of the building must first be unshakable just like this for a stronger building. This is why it is necessary to pick the best quality, TMT Rebar, from the best Steel Suppliers because this not only strengthens the building structure but provides the necessary flexibility to do so. But as analysts believe, buildings with these two qualities could help us save a building from natural disasters, such as earthquakes, floods, etc.

Save your budget, effort, and time

All people like to move fast like contractors in today’s life. Everyone wishes to complete their work promptly, be it for a standard construction project or a construction project. The very first goal is to construct a foundation for RCC (Reinforced Cement Concrete), and then the whole structure can be constructed. However, when steel is involved, the process is enhanced.

The steel element has straight structures that make it faster than usual. Reinforced steel bars, columns, etc are also much lighter in weight and adaptable in nature, which reduces transport costs and increases the precision and sustainability of the production site.

Ensure your home’s safety against beauty

Who wouldn’t want a lovely home? However, it is always important to remember that before furnishings and eloquence, the security of your residence must be guaranteed. However, no matter how wonderful the layouts and ambiance are for your home, no matter how much you’ve invested in artworks and furnishings, all this can be done without a strong, flexible interior structure. Anytime accidents can occur. Select the best TMT Bar for your house from the leading Steel Suppliers in Chennai with the correct proportion of strength and flexibility. It must be remembered that certain areas are susceptible to earthquakes. Recently, structures and buildings around the world have been simultaneously destroyed. In almost all cases, there were feeble and inadequate building materials behind it. It will thus not be far from being said that TMT is the ideal choice for any building. Bharat Steels are the best Steel Dealers offering 20 percent more structural durability in comparison to standard steel bars whenever it tends to come to TMT.

Everything you need to know about Mild Steel angle

April 8, 2021

An MS angle, also known as a Mild Steel angle, is a cross-section with an L shape that is used in building several projects of houses and buildings. The far more common Mild Steel angles are those that form a 90-degree angle with two sides that are equal in length and width. Angles with uniform sides are referred to as equal angles, while those with one side larger than the other are referred to as unequal angles. Bharat Steels is a well-known manufacturer of Mild Steel angles and is one of the top Steel Dealers in Chennai. Our Mild Steel angles have superior mechanical properties and are extremely easy to weld, drill, and cut to meet the specific needs of each construction.

Bharat Steels’ have an equal and unequal MS angle, as a popular Mild Steel angle supplier, are highly versatile and can be used in a variety of engineering applications such as reinforcement, transmission towers, bridges, sheds, and so on. Their anti-corrosion property extends the life of structures constructed with them. While manufacturing the Bharat Steels Mild Steel angle iron, all quality standards are met, providing additional assurance of strength and safety for your structure. This makes us the top MS steel suppliers in Chennai.

Bharat Steels Mild Steel Angles are available in a wide range of sizes, grades, and finishes. Our products are extremely cost-effective, allowing you to reduce the overall cost of your construction process. Our mild steel angles can be easily customized to meet your needs by cutting, drilling, and machining them to size. Many Steel Dealers don’t serve diverse steel products ranging from MS chequered plate, JSW steel, and a lot more

The most commonly asked question regarding Mild Steel angle by many people is how to calculate its weight effectively!

What is the weight of a Mild Steel angle per meter and how is it calculated?

Mild Steel angles are steeled L-shaped structures that are represented by the dimensions of their sides and thickness.

Mild Steel angle is made up of two parts: flange and web.

The bottom and horizontal part of a Mild Steel angle is known as the flange, and the top vertical part of a Mild Steel angle is known as the web.

It has equal sides, for example, 50506 mm means that both the flap and web of a Mild Steel angle are 50 mm in length and 6 mm in thickness.

MS angle is made up of a flange and a web, and it comes in a variety of sizes ranging from 25253 mm to 130 130 12 mm. The weight of an ms angle is calculated in kilograms per meter or kilograms per foot. Higher dimensions have a higher weighted value, while lower dimensions have a lower weighted value. In this calculation, we will use an MS angle with a length of 75756 mm as an example.

Applications of HR Steel

March 29, 2021

It is usually used in applications where the finish isn’t vital to the project because of its dull surface finish. Many kinds of hot-rolled steel sheets are supplied by the leading Steel Dealers and Steel Suppliers in Chennai.

Although most people would characterize this dull, boring type of steel with the word “lacklustre,” it is actually one of the more interesting in appearance (besides galvanized which we will get to later). Dry hot-rolled sheets and coils are a darker grey than most other steel forms, with a silvery blue, almost purple stripe running down both sides. The stripe’s color gives the feeling that the steel’s surface is still hot to the touch. This, though, is due to the hot rolling phase and residual mill size. These types of steel are generally supplied by MS steel suppliers in Chennai.

Automotive and Truck Frames dump truck made of hot-rolled steel

So, maybe you’re not a big fan of art. Truck and car seat frames are also made of hot-rolled steel. To help prevent rusting and allow for painting, the metal is normally pickled and oiled (P&O) before being used in this application.

Sculptures in the Arts

Hot rolled dry steel is one of the most widely used steel forms for art sculptures due to its distinctive finish (besides stainless steel). The colour variations in the steel sheets give the sculpture a unique personality. The disadvantage of hot roll drying is that it is susceptible to rusting because it lacks a finish. However, you may find a sculpture with a rusted finish in a hotel lobby, airport, or office building. The sculpture was most likely made of hot rolled steel that had been left to rust before being coated with a protective finish (or it could have just been sandblasted to look like rust, either way, it is likely still hot-rolled)

Pickling and Oiling Process with Hot-Rolled Pickles

The P&O process cleans the mill scale by removing the black oxide scale. After the P&O process, the MS chequered plate is given a better surface finish, and it is now known as hot rolled P&O. P&O that has been hot rolled has a cleaner, more even finish. It is slightly less dark in colour and no longer has prominent, bright strips along the edges.

Agriculture Machinery

So you’re not interested in art or automobiles? Then maybe you’re a farmer. Because of its high strength and formability, hot-rolled steel is commonly used in agricultural machinery. Depending on the steel grade, the formability of hot-rolled P&O can vary from simple bends to complex draws. Harvesters, tractors, and other farm equipment all benefit from the power that hot-rolled steel provides. Know that the next time you go grain harvesting, you’re probably riding on a huge green hot rolled rig.