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Bharat Steels

Tag: Steel Fabrication

Benefits of Stainless Steel for Projects involving Fabrication

August 13, 2022
Benefits of Stainless Steel for Projects involving Fabrication

The metallurgical sciences have revolutionised due to the widespread use of stainless steel. The most effective winning metal in history is stainless steel. A wide range of manufacturing equipment, from culinary sciences, and healthcare to construction, have improved. To select a highly durable form of steel, you can go to the closest Bharat steel suppliers in Chennai.

Over 150 different grades make up the vast family of stainless steel. It is an alloy having a minimum of 10.5 per cent chromium and low carbon content. The addition of chromium produces an inert coating of chromium oxide. Due to the chromite oxide layer, corrosion resistance and flawless finishing predominate. Other alloying elements may also include nickel, molybdenum, titanium, sulphur, and manganese. The terminology for grading is influenced by its chemical makeup. Mechanical qualities were then supported by chemical composition. An alloy is chosen for fabrication tasks based on its physical and mechanical attributes.

Notable advantages of stainless steel for manufacturing

Numerous industries make great use of stainless steel. It offers a variety of qualities like strength, durability, and aesthetic appeal. Its advantages work together in unison.

Proposing Stainless Less Has The Following Advantages:

Able To Withstand Corrosive Media

Being rust-free is the most crucial aspect of stainless steel for extended life. It is a better option because of the facility for preventing corrosion. In various atmospheric conditions, including alkaline, acidic, and chlorinated atmospheres, stainless steel resists corrosion. The ability to resist corrosion is affected by chromium content. High alloyed grades function better with acid, alkali, and chlorinated corrosion media, while low alloyed grades can be used in moist settings and with water.

Simplicity Of Fabrication

Stainless steel is cut, welded, stamped, and tooled during fabrication. The outdated traditional machine could cause issues. Under expert supervision, stainless steel may be quickly and easily manufactured with modern machining and equipment. Precision and comprehensive processing with stainless steel grades in numerous applications create opportunities for fabrication. Reach out to Bharat Steel Suppliers for good quality and affordable steel.

Strength

Strength is a very promising characteristic that accounts for stainless steel’s widespread use in several industries. It has inherent strength at high temperatures and can withstand impacts.

The Ratio Of Strength To Weight

Cold working can strengthen austenitic stainless steel, which has a significant strength-to-weight ratio. In the aircraft industry, stainless steel is preferred due to its high strength-to-weight proportion.

Sustainability And Environmental Friendliness

Stainless steel is naturally sustainable, recyclable, and environmentally beneficial. Old stainless steel trash provides the majority of the manufacture of stainless steel. It is valued and lessens global stress.

Resistance To Temperature

Stainless steel is highly resistant to heat and fire. Robust scalability, temperature and strength are offered by it. Heat exchangers, boilers, the construction of aeroplanes, and the oil industry extensively use stainless steel.

At cryogenic temperatures, stainless steel demonstrates notable strength.

Maintenance And Hygiene

A high level of hygiene is imparted by stainless steel. Its smooth surface makes it simple to clean and maintain and prevents the growth of microorganisms. Appliances for the home, pharmaceutical equipment, and the food processing industries all have a strong preference for stainless steel.

Continual Usage

However, taking quick and easy steps can help stainless steel in the long run. Compared to alternative steel options, manufacturing and fabrication costs appear to be higher. Visit Bharat steel suppliers in Chennai to get stainless steel for your buildings. 

 

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Why Is Quality Control Essential In Steel Fabrication?

June 29, 2022
Quality Control Essential

We all live in a world where everything around us is built from metals. If you take any building, right from the foundation to roofing, you can find one or other type of metal. These metals increase the stability and durability of the construction. However, you never know if the products that you receive from the manufacturer or supplier have undergone complete quality control. The MS steel suppliers in Chennai are well-known for conducting a proper in-house quality control process. 

These quality control operations are non-negotiable, but having such a system within a company will surely increase the product standard, especially if you are into metal fabrication. Metal fabrication is a process where the given metal is converted into the desired structure through the required machining process.

The primary purpose of considering the quality control measure in steel fabrication is to produce a quality product and create a winning situation for both the company and the buyer. Hence, in this post, let us see why quality control is essential in steel fabrication.

Quality And Consistency:

The foremost thing for any product to stay for a longer time is the quality. So, when considering metal fabrication, there are so many factors that fabricators have to think like alloy composition, formation process, and many more. Hence, the quality control process starts right from the material selection to producing quality and custom-made products. 

Quality products not only give desired output but can also give a consistent manufacturing process. If there is not a quality control system, the entire production process can go for a toss. Thus, it is essential to have a quality control system to deliver high-quality products like MS chequered plate and a consistent manufacturing process without any interruption. 

Lesser Hazard And Risk:

Secondly, a good quality control system lessens the risk and hazards associated with metal fabrication. Some of the disasters that happen in the industries or at the fabrication centre are due to low-grade materials. Hence, with the help of quality control, the manufacturer can segregate the metal that is unfit for the fabrication process. 

For example, if a machine stops working, a quality control check team can come up with a solution quickly and resolve the issue within no time. Hence, it does not affect the production of the mid-way.

The Benefits Of Hiring A Quality Control System Are

  • They evaluate to find the faulty materials regularly, especially while producing construction materials like sail TMT bar.
  • They will allow only the product approved by the OSHA code (The Occupational Safety and Health Standards Act). 
  • Ensuring workers are capable of operating the concerned equipment.
  • To make sure that employees have essential personal gear for protection.
  • Ensuring the metal products are handled, stored, and shipped by adhering to the legal practices.

Abiding By Company Standards:

Thirdly, all the fabricated metal produced should comply with the company standards. If the produced product doesn’t meet the business codes, then the manufacturer and the buyer are at risk of penalties, charges, and related liabilities.

Hence, by now, you might have understood the importance of the quality control system and what are the benefits of hiring them. Bharat steels are the best JSW steel dealers in Chennai that offer quality steel products without compromising its standards.

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Fabrication Of Steel And Its Various Applications

April 21, 2022
Fabrication Of Steel And Applications

Fabrication of steel is a technique of creating a variety of components and items that we utilise on a daily basis. It’s a method of converting raw steel into a set of items that can be used in building projects. This procedure entails taking crude ingredients and forming them into the desired shape. You can contact bharat steel suppliers in Chennai for high-quality steel supplies.

The natural resources are cooled down and converted into completed steel products before being formed into various shapes in this manner. Steel production necessitates highly skilled personnel with prior expertise converting raw materials into marketable products.

The application of steel fabrication is determined by the end-use of the produced product. However, steel fabrication falls into three main categories,

Structural fabrication

Metalworking that is employed as part of the construction process is referred to as structural fabrication. Typically, stores, manufacturers, buildings, and skyscrapers use structural manufactured steels purchased from reputable steel dealers in Chennai.

Commercial fabrication

Fabrication for Business technique creates consumer-oriented commercial products. The greatest examples of businesses manufacturing are appliances and automobiles, as well as steel parts.

Industrial fabrication

Fabrication in the workplace creates components that are employed in the development of other machinery. The greatest examples of workplace fabrication are bandsaws and iron working machines.

Steel manufacturing process

Steel’s main features include stiffness, resistance to corrosion, and longevity. Punching, folding, cutting, machining, stamping, shearing, welding, and casting are the most common ways for producing steel. You can rely on steel suppliers to get it done according to your necessity. Here’s a quick rundown of how each of these steps works:

Punching

Punching is indeed the process of making an opening in a metal piece by placing it under a die and drilling it through. To fasten the latches on each other, wells are created into a plate of steel in most situations.

Folding

Folding requires manipulating steel into a certain shape and is one among the most challenging tasks. In this method, the steel panels are pleated  at a right angle or at various degrees to make the product somewhat blunt.

Cutting

Dividing the steel plate into halves, thirds, or smaller parts is the most often used steel production method. Typically, the sheets or bars are chopped and reshaped into new shapes. Laser beams and fusion flames are used to cut them, resulting in a more complicated and high-tech sculpture.

Machining

 This is the process of dismantling the parts of a metal object. The procedure is commonly carried out on a lathe, which revolves the steel along equipment which trim the rough edges to shape the item.

Stamping

This is a fabrication method for forming plain metal pieces into specific forms. It’s a sophisticated procedure that includes blanking, punching, bending, and piercing, among other metal forming techniques.

Shearing

This is a metal fabrication technique that involves cutting alignments on a plain steel plate. An upper blade and a lower blade are built near with a little gap between them during this procedure.  The blades are normally fixed. Shearing of steel can be done on layers, strips, bars, plates, and even angular metal stock.

Welding

This process involves the joining of two separate metal parts. The parts used in this process include sheet, panels, bars or any other shaped steel. They are joined together through numerous methods and machines that result in finished usable products.

Casting

Casting is a method of pouring molten metal into a mould that contains a hollow cutout of the required shape. After the molten metal has solidified, it is taken from the furnace, showing the finished result, also known as the “Lay up Form.” Casting is appropriate for a wide range of intricate shape-making since it is one of the most adaptive ways of metal fabrication. Jewellery, sculptures, and weaponry are some of the most common examples. Steel is utilised in a variety of applications, from staplers to plane parts. It comes in a variety of grades with different chemical compositions. At Bharat Steels, we give you high-quality steel that is long-lasting and reliable.

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Three Types Of Press Brakes In Steel Fabrication

February 22, 2022
Press Brakes In Steel Fabrication

People working in the steel manufacturing industries and factories know that fabricating steel is not an easy job. Steel fabrication involves cutting, punching, stamping, shearing, and welding to get the desired steel form. Thus, the steel dealers or the manufacturers use press brakes to fabricate. Press brakes are the pressing machine or device that bends the metal sheets and plates under high pressure and strength. The bends on the metal sheets are made by clamping the matching punch and dye. However, with the help of science and technology, the press brakes machines are further classified depending upon their process. So, those working in the metal industry will at least learn and work with any of these types. Hence, a better understanding of the three types of press brakes in steel fabrication will be an additional advantage in this field. Therefore, let us know more about each press brakes type and its uses for many steel suppliers in Chennai.

Manual Press Brake:

As the name suggests, the manual press brakes are operated manually and were popular 50 to 60 years ago. These machines are also called sheet metal brakes, and the machine operators should feed the data manually. Hence, the operator should know about the machine’s dynamics and mechanics to set the angles and dimensions of the steel manually. Thus, the operator should repeatedly change the machine’s settings for different materials that too manually, which can consume more time. Therefore, these machines are used only for mass production. However, this equipment does not cost much but is not suitable for this fast-growing world. The manual press brakes are inefficient if you fabricate MS chequered plate for flooring with different angles and dimensions.

Hydraulic Press Brake:

Another popular pressing machine that matches today’s dynamic environment is the hydraulic press brakes. The hydraulic press brakes include a hydraulic cylinder that moves the machine’s RAM for the process. The hydraulic machine can bend the steel sheets up to 8cm and provide pressure around 1,200 tons. Thus, the hydraulic brake pressing machine offers greater yields and better control to the operator. The only concern about this machine is that they work within their tonnage rating and consume more power even when idle. However, it is used widely from industrial applications to the rebars and SAIL TMT bar production line.

CNC Press Brakes:

Thirdly, CNC or Computer numerically controlled press brakes are computer-aided machines that have made the operators’ job easier. These machines work on the servo motors with accessible pressure control, making the cutting more precise and accurate. The CNC press brakes have more tonnage rating and only use electrical conduction while working. The operator has only set the dimensions and angles for fabricating using the setting provided and can be changed per requirements. It is worth investing in this equipment to yield better results with lower energy consumption. 


These are the three mainly used metal pressing machines by leading steel manufacturers. Bharat Steel – the best MS steel suppliers in Chennai, offer quality metal sheets with precision and accuracy with the help of press brakes depending upon project or business.

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