Mild Steel Archives - Bharat Steels

Learn About The Common Applications Of Mild Steel

September 19, 2023

Mild steel is one of many common types of steel that has become a popular material in recent years. This is because of its remarkable ductility, flexibility, weldability, and other features. Depending on the qualities your steel project requires, there are numerous mild steel grades which are available to you. It is often used by steel fabrication firms because of its unique properties and potential to craft items that make it suited for a number of industrial tasks. Bharat Steels provides eco-friendly steel solutions with the most reasonable MS plate price in Chennai. In this blog, we shall take a look at the common uses of MS steel.

Uses Of Mild Steel

Construction & Infrastructure:

Metals that can be bonded quickly and can endure shifting loads are needed in construction. Mild steel is the ideal material for heavy use because of this. It’s for this reason that certain mild steel grades are referred to as structural steel. Additionally, it complies with stringent earthquake, wind criteria, is impervious to insect attack, and is fire and rot resistant. It is also relatively inexpensive in comparison to other steels. Therefore, mild steel is utilised in many types of structures, including bridges and buildings, regardless of how big or little they are.

Cookware:

While stainless steel is more commonly used for everyday cookware, such as knives, the culinary world is beginning to appreciate the luxurious features of carbon fibre cookware. For both chefs and food scientists, mild steel’s many benefits outweigh its tendency to rust. It can keep an edge and stay sharper for a longer period of time, has a greater temperature limit, and, once seasoned, is practically a non-stick material. While SAIL steel price does take a little more demand, it may be very useful for individuals who wish to learn to cherish and appreciate their collection of cooking utensils in order to achieve the best results.

Gates & Fencing:

Even though our last application for mild steel is very conventional, it has really benefited from contemporary welding equipment and processes. Metal gates and fences have always needed to strike a balance between strength and aesthetically pleasing design in order to preserve beauty and charm, and mild steel is ideal for both. MS chequered plate can be coated with paint to create a decorative finish that is long-lasting and minimal maintenance, galvanised to resist corrosion, and robust and tough to break. Mild steel may be easily fabricated in a variety of forms to fit even the most demanding designs, either by hand or by a contemporary machine.

Mild steel, being made of low carbon, poses a sustainable solution to various industrial needs. We can find it being used in construction, the automobile industry, kitchenwares, pipelines, and for other infrastructures. Bharat Steels provides premium residential and commercial solutions that can operate with a wide range of steel grades. If you’re looking for the best MS steel suppliers in Chennai, we’d be pleased to go over the wide range of products and services available to you at Bharat Steel who can provide you with the best options.

What Are The Advantages Of Mild Steel?

February 6, 2023

In every construction project, there is a range of unique types of metal for you to pick from, whether you’re looking for new metal items for manufacturing, building, or selecting the best metal for your personal project. However, when it relates to steel, only a few grades can perform as well as mild steel. It is perfect for a wide range of applications since it is adaptable, generally available, and offers several advantages over other steel forms. In this blog, we will discuss the benefits of mild steel over other types of steel and other materials.

Advantages Of Mild Steel

Cost-effective

One of the most affordable steel grades is mild steel. This makes it an economical choice for producing commonplace items like car chassis, metal pipes, and also kitchenware. Due to its very low carbon content, it is substantially less expensive than other types of steel. Thus, the offered MS plate price in Chennai can be the best option for you if your budget is more constrained. Additionally, compared to other steel products, this material can be mass manufactured quickly and economically when it is required in large quantities.

Weldable

The weldability of mild steel materials is one of their main benefits. Mild steel, in contrast to other kinds of carbon steel, can be welded rapidly and readily. This is due to the nature of their steel; mild steel doesn’t change when an electric current passes through it. With other kinds of steel, such as stainless steel, this problem exists. While welding, these metals may need specialised methods and hence mild steel is treated using methods that are far more basic and makes SAIL steel price less expensive. Because of this, it is a metal which is easy to work with for fabrication.

Ductile

Mild steel is among the most ductile metals that you might choose for any project in this aspect. The degree to which a metal can be plastically distorted via elongation techniques is known as ductility. The metal needs to be able to perform this without breaking for it to be ductile. For a metal to be deemed ductile, it must first undergo a plastic deformation of 15% or less before becoming irreversibly altered and losing the ability to regain its previous shape. Even under rather strong forces, it is capable of bending and stretching without irreversibly deforming. As a result, they are simple to shape, bend, and weld because of this property.

Mild steel could be the most desirable material on your list due to its many benefits. Get in touch with Bharat Steels if you are looking for the best MS steel suppliers in Chennai with a consistent source of premium mild steel goods. Our excellent product collection consists of extensive items such as SAIL TMT bar, MS angle, channel, beam, flat, round rods and MS chequered plate. We have earned a reputation as one of South India’s most dependable dealers for all steel requirements across numerous industries because of our true commitment to ensuring customer satisfaction by acquiring and managing the best quality materials.

Different Methods Of Galvanization To Enhance The Steel

March 11, 2022

We all know steel is a versatile product used for various industrial, commercial, and residential purposes. Steel is used in these sectors because of its exceptional physical and mechanical properties. Even though they exhibit outstanding characteristics at one point, steel is also subjectable to corrosion and rusting. For this reason, many MS steel suppliers in Chennai apply the galvanization process to steel products. Galvanization is a process where the steel or iron products are protected against corrosion by coating them with zinc.

However, many manufacturers employ different galvanization methods to improve steel quality and corrosion resistance. These methods are applied to the metal products depending on their constituents, thickness, and process. Hence, in this post, let us see the different methods of galvanization to enhance the steel effectively.

Thermal spray:

The foremost galvanization method applied for the steel products is thermal spraying. Thermal spraying is the process where the molten fine or semi-fine molten particles are sprayed on the outer layer of the substrates. In some industrial cases, the molten particles can be in the powder or wire.

The thermal spray is one of the thickest forms of coating on the outer layer of the metals. So, before the galvanization process, the steel manufacturers coat the metal with zinc and prepare the metal surface for the subsequent process. The thermal spraying coating is applied to the steel products, which are operated under extreme heat, erosion, wear, and corrosion. Even SAIL TMT bar and rebar are included thermal spraying while using them in the regions of higher temperatures.

Electroplating:

Another form of galvanization used for the metal to prevent corrosion is electroplating. Electroplating or electrodeposition is the process where the substrate is placed inside a solution, and a signal is produced from the external source. The external signal reduces the number of cations and creates a metallic coating over the substrate.

However, electroplating provides the least coating thickness to the desired metal. This method is one of the oldest forms of galvanization used to galvanize chemical compounds like cadmium. Similarly, electroplating is one of the complex processes and involves the ancillary tank, zinc anode, reservoirs, and related things for the process. The electroplating process also involves coating the substrate with zinc before the galvanization process. Electroplating is used to make fasteners, MS chequered plate, and other daily use materials.

Sheet galvanizing:

Galvanizing the sheets, steel wires, and other steel products are called sheet galvanizing. The thickness of the sheet galvanizing is thicker than electroplating and much thinner than the thermal spraying. Sheet galvanizing is a coil-to-coil process where the steel sheets, wires, and strips are placed on the continuously moving ribbon under constant pressure with zinc coating the surface of the substrate. These are used to make corrugated roofing materials, in-car bodies, and other related products.

Hence, these are the fundamental galvanizing methods to enhance steel products. So, approach Bharat Steels – the best JSW steel dealers in Chennai, for quality steel products that meet all your requirements.

Three Types Of Press Brakes In Steel Fabrication

February 22, 2022

People working in the steel manufacturing industries and factories know that fabricating steel is not an easy job. Steel fabrication involves cutting, punching, stamping, shearing, and welding to get the desired steel form. Thus, the steel dealers or the manufacturers use press brakes to fabricate. Press brakes are the pressing machine or device that bends the metal sheets and plates under high pressure and strength. The bends on the metal sheets are made by clamping the matching punch and dye. However, with the help of science and technology, the press brakes machines are further classified depending upon their process. So, those working in the metal industry will at least learn and work with any of these types. Hence, a better understanding of the three types of press brakes in steel fabrication will be an additional advantage in this field. Therefore, let us know more about each press brakes type and its uses for many steel suppliers in Chennai.

Manual Press Brake:

As the name suggests, the manual press brakes are operated manually and were popular 50 to 60 years ago. These machines are also called sheet metal brakes, and the machine operators should feed the data manually. Hence, the operator should know about the machine’s dynamics and mechanics to set the angles and dimensions of the steel manually. Thus, the operator should repeatedly change the machine’s settings for different materials that too manually, which can consume more time. Therefore, these machines are used only for mass production. However, this equipment does not cost much but is not suitable for this fast-growing world. The manual press brakes are inefficient if you fabricate MS chequered plate for flooring with different angles and dimensions.

Hydraulic Press Brake:

Another popular pressing machine that matches today’s dynamic environment is the hydraulic press brakes. The hydraulic press brakes include a hydraulic cylinder that moves the machine’s RAM for the process. The hydraulic machine can bend the steel sheets up to 8cm and provide pressure around 1,200 tons. Thus, the hydraulic brake pressing machine offers greater yields and better control to the operator. The only concern about this machine is that they work within their tonnage rating and consume more power even when idle. However, it is used widely from industrial applications to the rebars and SAIL TMT bar production line.

CNC Press Brakes:

Thirdly, CNC or Computer numerically controlled press brakes are computer-aided machines that have made the operators’ job easier. These machines work on the servo motors with accessible pressure control, making the cutting more precise and accurate. The CNC press brakes have more tonnage rating and only use electrical conduction while working. The operator has only set the dimensions and angles for fabricating using the setting provided and can be changed per requirements. It is worth investing in this equipment to yield better results with lower energy consumption.

These are the three mainly used metal pressing machines by leading steel manufacturers. Bharat Steel – the best MS steel suppliers in Chennai, offer quality metal sheets with precision and accuracy with the help of press brakes depending upon project or business.

Welding Tips To Fabricate Carbon Steel

February 12, 2022

Steel is one of the most versatile products as it can be fabricated into any shape. Do you know why the welding process is more prevalent in the steel industry? Welding is a process where you can fuse two or more steel products into a single product through pressure, heat, or both. Many steel dealers in Chennai find welding the prime solution for fabricating metals in pharmaceuticals, petrochemicals, food and beverage, and related industries. One of the significant concerns in carbon steel is they don’t distribute the heat evenly. Thus, it makes the carbon steel rust, embrittlement, and warping. Hence, in this post, let us see some welding tips to fabricate carbon steel for even heat distribution.

Right filler metal:

The foremost welding tip to fabricate carbon steel is to choose the suitable filler metal. The filler metal refers to the unalloyed or alloy metals that are heated, melted, liquified, and allowed to flow between the space of two joining metals. This filler metal gives the welded metals the required strength and corrosion resistance. So, the filler metal that you will use to weld the carbon steel can affect the output material’s quality and strength. Thus, to choose the suitable filler metal, first, consider the dimension of the metal that is going to be welded and the filler metal. The filler metal should be thinner or equal to the base metal; otherwise, the weld will be too weak.

Similarly, the base and filler metal should have the same chemical composition because different chemical properties can weaken the welding process. For example, if you are welding 316 austenitic stainless steel, the steel suppliers use 316L metal as a filler metal. The letter “L” refers to the low carbon content and trace level.

Preparations:

Another excellent tip to consider in fabricating carbon steel is proper welding preparation. We all know that carbon steel is one of the sensitive steel and gets contaminated by dirt and dust particles easily. So, while welding the carbon steel, make sure that your workstation and instruments are clean enough. If not proper preparation is done, it can consecutively reduce the corrosion resistance and strength of the metal. Similarly, use a brush dedicated only to clean the carbon steel. The JSW steel dealers in Chennai offer the best carbon steel for various industrial and commercial purposes.

Gas coverage:

Thirdly, give the welding the maximum gas coverage to reduce the oxidation level. While welding the metal, use enough shielding gas and a bigger face shield rather than increasing the gas input. Similarly, ensure that the input gas or shielding gas should be chosen wisely because it can affect the properties of the metals. The shielding gas combinations commonly used are argon and carbon dioxide, helium, argon, and carbon dioxide or argon and oxygen.

Hence, use these tips to fabricate your carbon steel effectively with proper heat distribution. Bharat Steel is the best steel dealer in the city, offering products like SAIL TMT bar, steel tubes, pipes, and many more with high quality and precision.

Why do many manufacturers choose laser cutting for steel?

January 22, 2022

Have you ever thought about how steels are fabricated into desired shapes? Many MS steel suppliers in Chennai use different cutting methods to process and produce the steel. One of the popular fabricating methods used by steel manufacturers is laser cutting. Laser cutting uses radiation with high frequency that vaporizes, burns, or melts away the targeted material giving high-quality cutting edge and greater surface finish. Steel manufacturers control the laser beam through computer numerical control (CNC) and laser optics. Three types of lasers are used in steel fabrication, and they are CO2 laser, neodymium (Nd) laser, and neodymium yttrium-aluminum-garnet (Nd:YAG) lasers.

However, these lasers are used for different purposes. The CO2 laser is used for steel cutting and engraving. While the neodymium (Nd) laser is used for boring the metal with high energy. The neodymium yttrium-aluminum-garnet (Nd:YAG) lasers are used for engraving and boring the steel with high power or watts. Thus, the type of lasers differs as per the needs and purpose. Hence, in this post, let us see why many manufacturers choose laser cutting for steel.

Speed:

The foremost reason why steel manufacturers use laser cutting to fabricate steel is because of their high speed. The basic concept behind laser cutting is the higher the thickness, the slower the cutting speed. So, you can say the cutting speed is directly proportional to the laser machine’s efficiency. Hence, here is a chart that says, how efficiently you can control the laser beam for different steel.

Material	Power/Watts		Cutting speed
Carbon steel	500W	1000W	13m/min	24m/min
Aluminium plate	500W	1000W	5.5m/min	10m/min
Copper plate	500W	1000W	5.5m/min	10m/min
Stainless steel	500W	1000W	14m/min	24m/min

Similarly, the cutting speed for an MS chequered plate for 1.5kW is 10m/min. The other cutting methods, like, flame or plasma cutting can consume more time. Thus, laser cutting is ideal for complex cuts.

Automation:

Secondly, laser cutting is fully automated because of the advanced technology. The other cutting methods like drilling, grinding, or burning requires human intervention to operate the process effectively. However, in laser cutting, the laser machine is fully automated by CNC and CAD/CAM programs with the necessary instruction to operate smoothly. Thus, consistency, precision, and speed are maintained throughout the process. However, you might need a rebar cutter and labor to fabricate rebars like SAIL TMT bar and steel tubes.

Reduces energy:

Thirdly, it reduces the energy significantly. The cutting speed and efficiency of the beam allow the machine to use less energy compared to other cutting methods. Generally, the laser machine consumes 10kW of energy for one cutting session. But the other cutting method consumes energy of 50kW for the same material. Thus, laser cutting is one of the energy-efficient solutions to achieve the best results.

Thus, it shows that laser cutting is the best solution for fabricating your steel as per your desire. You can approach Bharat Steel – the excellent JSW steel dealers in Chennai for quality steel products with perfect cuts.

Mild Steel And Its Various Applications

November 11, 2021

Steel is a staple material that is effectively used in various industries. Generally, steel is an alloy that is made of iron and high carbon content. The concentration of carbon in typical steel is around 2%, which is higher compared to other steel products.

But, what is mild steel? It is one of the forms of steel alloy made of iron and carbon at a lower concentration of metals. Mild steel is the commercial name given to the low-carbon steel by the MS steel suppliers in Chennai. As the name suggests, the carbon content in the mild steel ranges from 0.04%-0.3%.

Thus, this variation impacts the microstructure of the steel entirely by giving the material high strength and toughness. The mild steel also includes alloys along with carbon like copper, silicon, and manganese. Hence, low carbon steel has high ductility and is used for making wire products, automobile parts, and plates like MS chequered plate. Therefore, in this post, listed below are some factors that explain mild steel and its various applications.

Steel frames:

One of the major applications of using mild steel is forming steel frames for the buildings. The production process involved in low carbon steel is similar to carbon steel. Iron and coal are placed in the blast furnace for the melting process and then hardened into the desired shape through heat treatment. Hence, the entire physical and mechanical properties of the metal changes accordingly. So, low-carbon steel is more ductile and machinable. Therefore, a mild steel frame can hold a weight of up to 20,000 kg due to its high strength. The frame made of mild steel will prevent the buildings from harsh weather conditions and disasters. Similarly, the MS plate price in Chennai is around Rs.35 per kilogram and serves as the cost-effective option for framing the building.

Machinery parts:

Another application of using mild steel is in the machinery parts of the large equipment. Iron and carbon can be combined in many ways to meet the desired ratio of strength, ductility, malleability, and hardness. For example, the steel parts of the car are made of mild steel. The low carbon steel involved in making the car parts does not undergo any molecular changes while reheating. Therefore, the mild steel reduces the time used for forging, machining, and heat treatment significantly. Similarly, the malleability of the mild steel makes them a suitable option for making steel sheets for car body kits and machinery parts. You can also purchase the best quality mild steel from the JSW steel dealers in Chennai.

Pipelines:

Thirdly, mild steel is used in making sturdy pipelines. As mentioned earlier, because of the carbon’s lower concentration the low carbon steel has exceptional ductility. Hence, galvanized mild steel is used in making tubes, poles, and pipes for transporting natural gas, water, and many more. These mild steel tubes can withstand extreme weather conditions. Mild steel pipes can be easily welded without cracking and breaking under external pressure. Hence, mild steel serves as the best material for the pipelines to function properly. Some manufacturers insulate these pipes to perform exceptionally during harsh conditions without disturbing their structural integrity.

Some builders used the SAIL TMT bar along with mild steel bars for better construction purposes. Hence, mild steel is one of the best alloys for industrial and commercial projects to last for a longer time.