Steel Pipes Archives - Bharat Steels

How Sheet Piles Play A Important Role In Building Industry?

August 17, 2023

Sheet piles play a critical role in the building industry because of their unparalleled strength and resistance. They are one of the significant engineering elements used in various building industry applications. These steel pipes got an interlocked pattern, making the structures stable and durable. In addition, these sheet piles find their application in retaining walls during flood protection and offer unmatched foundation support. Many steel suppliers in Chennai, like Bharat Steel, offer quality hot-rolled sheets for structural applications to maintain building stability. However, in this blog, we will explore why sheet piles are essential in the building industry.

Why Are Steel Piles Important In Construction?

Sheet piles offer the perfect answer for construction endeavours demanding temporary or permanent lateral containment of earth or water because of their durability. They effectively solve various structures such as bridges, piers, docks, walls, and more, safeguarding valuable assets like property, land, infrastructure, and human lives.

Stable & Stronger Foundation:

Sheet piles offer a robust and secure foundation for buildings in multiple ways. Firstly, upon being driven into the ground and interlocked, they create a continuous barrier that effectively blocks the passage of water or soil. It ensures the construction of steady excavations capable of supporting the weight of a structured building.

Crafted from top-quality steel, sheet piles boast exceptional durability and strength, enabling them to withstand harsh weather, heavy loads, and sustained pressure from water or soil.

Moreover, they exhibit remarkable resistance to lateral forces like waves, wind, and earthquakes. Incorporating sheet piles into your building projects ensures a stable foundation that can endure for many decades, given proper installation and maintenance.

Versatility:

Sheet piles exhibit remarkable versatility, making them suitable for various applications. Depending on your project’s requirements, they can retain walls, soil, or rock in a vertical or near-vertical orientation.

Moreover, sheet piles find extensive use in constructing underground structures such as tunnels, parking garages, and basements, primarily due to their exceptional lateral support capabilities. Their ability to prevent collapse and minimize potential damage adds to their value in such projects.

Additional Protection Layer:

Sheet piles find diverse applications, protecting against natural disasters like floods and earthquakes. They serve as reliable flood walls, effectively installed along riverbanks and canals, creating a secure barrier preventing water from overflowing into surrounding areas. Moreover, sheet piles are used to construct embankments, efficiently diverting water from the designated zone.

In coastal regions, where projects are close to the sea, sheet piles are a formidable barrier, safeguarding buildings from storm surges, waves, and coastal erosion. Their ability to absorb incoming wave energy minimizes the impact once waves reach the ground. Employing sheet piles in your building project ensures the structure remains shielded from the sudden forces of these natural events.

Hence, these are the critical roles sheet piles play in the construction industry. Approach Bharat Steel for a wide range of products such as SAIL TMT bar, MS chequered plate, steel pipes, channels, and many more for safer, efficient, and environmentally conscious construction practices.

The Importance Of Steel Pipes In The Construction Industry

August 16, 2023

It is an undeniable fact that construction companies greatly depend on steel pipes for their unparalleled benefits and diverse applications. Steel pipe is crucial in structural development and offers excellent versatility, strength, and durability. Bharat Steel, one of the best steel dealers in Chennai, is the right destination to avail quality steel pipes for your buildings. This blog will explore how important steel pipes are in the construction industry, their key benefits and their applications in various construction projects.

Superior Strength And Durability:

Construction companies commonly prefer steel pipes for their high strength and longer life. These steel pipes are capable of having high-load capacity, making them bear heavy-load building even in harsh weather conditions. Similarly, these pipes have great resistance to corrosion and various seismic activities to ensure structural integrity and durability in the construction projects such as bridges, buildings, and many more. Therefore, the durability of the steel pipes reduces building maintenance and overall building expenses and ensures a reliable structure.

Versatility In Construction Applications:

Steel pipes offer remarkable versatility in the construction industry, accommodating various applications. They are commonly used for plumbing, water supply, sewage systems, and gas pipelines due to their excellent flow capacity and resistance to leakage. Additionally, steel pipes find application in structural frameworks, supporting columns, and beams, providing building stability and strength. Their adaptability allows architects and engineers to create innovative designs and construct complex structures efficiently.

Cost-Effective Solution:

A cost-effective solution is one of the crucial factors in the construction industry. If you consider the MS plate price in Chennai, which is more affordable than the other places making, many steel dealers approach Chennai steel manufacturers.

Hence, steel pipes are durable and require low maintenance making them one of the cost-effective construction solutions. As a result, their corrosion resistance and longer lifespan reduce the need for frequent replacements, resulting in minimized replacement and repair costs over time.

Moreover, using steel pipes promotes sustainable construction practices because they can be easily recycled, reducing environmental impact. Thus, steel pipes make the ideal choice for construction projects because of their cost-effectiveness despite the project size.

Reliability & Safety:

Ensuring safety and reliability is paramount in construction projects. Steel pipes provide exceptional safety and reliability due to their inherent structural properties. These steel pipes offer excellent stability, reduce structural failure, and have a high strength-to-weight ratio.

Similarly, they have high fire resistance and compatibility with various construction techniques, such as threading and welding, ensuring the structure is reliable and secured. Thus, by using steel pipes for construction installs confidence and safety in the structural development.

Therefore, steel pipes play a vital role in the construction industry because of their superior strength, versatility, durability, safety, and cost-effectiveness. They are the backbone of infrastructure development and enable robust construction for various projects. Thus, embrace the steel pipes in your construction with Bharat Steel, which offers SAIL TMT bar, steel pipes, and various other steel construction materials to develop a sustainable, reliable, and safe infrastructure.

Things You Need To Know About Maintaining Steel Pipes

December 1, 2022

Steel pipes find their application in every home and industry. If you are into any industry, you might know the importance of steel pipes. They are significantly utilized in shipbuilding, construction, plumbing, water, sewage, and natural gas systems. The individuals working on this might wonder how to maintain the steel pipes in industries and SAIL TMT bars in construction.

After all, ensuring your steel components remain in good condition is essential for a seamless company operation. Hence, this blog will briefly examine what you need to know about maintaining steel pipes.

Choosing High-Quality Pipes:

Choosing high-quality ones is the foremost thing you should know to have an excellent functioning steel pipe. It is, in fact, the earlier step before you lay the lines on the systems. So, the proper maintenance of your steel pipes starts right from your purchase. Hence, to avail yourself of a quality steel pipe for your industry, research your dealer or supplier thoroughly to find the right one. Bharat Steel, the MS steel suppliers in Chennai, provide the finest steel products for commercial and industrial purposes.

Prevent Metal Contact:

Another thing you should know about maintaining the steel pipes is avoiding metal-metal contact. So, it is a matter of planning while laying your steel pipes in the system. The steel pipes should be applied at a sufficient distance from each other to prevent scratches, friction and dents. Nowadays, there are steel pipes delivered by the JSW steel dealers in Chennai which are corrosion-free. However, laying pipes at a certain distance from each other is the best in most cases.

Have A Thorough Inspection:

Thirdly, it is always essential that you give a thorough inspection of your steel pipes periodically. The inspection should analyze the factors like corrosion, damage, or rusting of the steel pipes in and out. If you have steel pipes that get affected by these factors, you can find and replace them on your regular inspection with the good ones.

For example, the corrosion spreads faster in metals from one pipe to another, eventually damaging your entire system. So, if you change the affected one, you can save the neighbouring pipes from corroding.

Enhancing Pipes Exteriors:

After every inspection, you must maintain the steel pipes’ appearance by cleaning and polishing. This process has to be carried out to ensure that steel pipes are free from grime and dirt. Hence, it prevents the pipes from being slippery and corrosive. You can ask your steel provider about polishing and cleaning, which suits the pipes and other steel products like MS chequered plates.

Therefore, these are the essential things you should consider if you are from an industry with primary work on steel pipes. Bharat Steel is your ideal partner in supplying steel products at an affordable rate, especially for MS plate price in Chennai.

Different Methods Of Galvanization To Enhance The Steel

March 11, 2022

We all know steel is a versatile product used for various industrial, commercial, and residential purposes. Steel is used in these sectors because of its exceptional physical and mechanical properties. Even though they exhibit outstanding characteristics at one point, steel is also subjectable to corrosion and rusting. For this reason, many MS steel suppliers in Chennai apply the galvanization process to steel products. Galvanization is a process where the steel or iron products are protected against corrosion by coating them with zinc.

However, many manufacturers employ different galvanization methods to improve steel quality and corrosion resistance. These methods are applied to the metal products depending on their constituents, thickness, and process. Hence, in this post, let us see the different methods of galvanization to enhance the steel effectively.

Thermal spray:

The foremost galvanization method applied for the steel products is thermal spraying. Thermal spraying is the process where the molten fine or semi-fine molten particles are sprayed on the outer layer of the substrates. In some industrial cases, the molten particles can be in the powder or wire.

The thermal spray is one of the thickest forms of coating on the outer layer of the metals. So, before the galvanization process, the steel manufacturers coat the metal with zinc and prepare the metal surface for the subsequent process. The thermal spraying coating is applied to the steel products, which are operated under extreme heat, erosion, wear, and corrosion. Even SAIL TMT bar and rebar are included thermal spraying while using them in the regions of higher temperatures.

Electroplating:

Another form of galvanization used for the metal to prevent corrosion is electroplating. Electroplating or electrodeposition is the process where the substrate is placed inside a solution, and a signal is produced from the external source. The external signal reduces the number of cations and creates a metallic coating over the substrate.

However, electroplating provides the least coating thickness to the desired metal. This method is one of the oldest forms of galvanization used to galvanize chemical compounds like cadmium. Similarly, electroplating is one of the complex processes and involves the ancillary tank, zinc anode, reservoirs, and related things for the process. The electroplating process also involves coating the substrate with zinc before the galvanization process. Electroplating is used to make fasteners, MS chequered plate, and other daily use materials.

Sheet galvanizing:

Galvanizing the sheets, steel wires, and other steel products are called sheet galvanizing. The thickness of the sheet galvanizing is thicker than electroplating and much thinner than the thermal spraying. Sheet galvanizing is a coil-to-coil process where the steel sheets, wires, and strips are placed on the continuously moving ribbon under constant pressure with zinc coating the surface of the substrate. These are used to make corrugated roofing materials, in-car bodies, and other related products.

Hence, these are the fundamental galvanizing methods to enhance steel products. So, approach Bharat Steels – the best JSW steel dealers in Chennai, for quality steel products that meet all your requirements.

Different Applications Of Cold Rolled Steel

March 8, 2022

We have heard of steel being used in every process where durability and strength matters. We even know that steel cannot be used directly in the application and must be fabricated according to the needs. So, cold rolling is one such fabrication process to enhance the physical properties of the steel. In the cold rolling process, the steel dealers or manufacturers strengthen the steel by changing its shape without heat or pressure. The large steel coils are passed through the two parallel rollers keeping the temperature below the steel’s recrystallization temperature. Thus, the steel coils unwind, and each steel strip is squeezed and compressed. Hence, the resulting metal strips have increased hardness and yield strength. Therefore, one can say that cold rolling the metal strips is one of the significant functions in metalworking industries. Hence, in this post, let us see the different applications of cold-rolled steel in various industries.

Cold-rolled steel in construction:

The foremost application of cold-rolled steel is in the construction and development sector. We all know that steel is essential to make your building stand against the various climatic conditions. Similarly, cold-rolled steels are used significantly in the construction industry for framing purposes. The cold-rolled steels are light in weight and yet stronger than other metal framings. The cold-rolled framings are used in multi-storey building construction like hotels, dormitories, and related structures.The cold-rolled MS chequered plate are even used for the flooring purposes.

As mentioned earlier, cold-rolled steel is less in weight, and hence it can be shipped and assembled later. Similarly, the cold-rolled steel exhibits high tensile strength; it is sufficient to use fewer steel materials for structural support and reduces resource consumption. The cold-rolled steel is used in making bolts and screws for metal sheeting and sheeting rails.

Cold-rolled steel in home appliances:

Another application of cold-rolled steel is that they are used in home appliances extensively. It is hard to find even one home appliance without cold-rolled steel. The cold-rolled steel is used in washers, dryers, water heaters, computer hardware, refrigerators, and related household things. One can find numerous domestic appliances with cold-rolled steel because they have a higher tolerance than the other metals. Similarly, these steels have excellent tensile and yield strength, making them an ideal material for home appliances. Hence, cold-rolled steel is one such versatile material with an exceptional surface finish.

Cold-rolled steel in pressure vessels:

Pressure vessels are enclosed containers where the core of any material is placed under extreme pressure. These vessels play a vital role in the petrochemical and nuclear plants. The cold-rolled steel is used in the pressure vessels because of their elongation rate, toughness, embrittlement, and fatigue strength. Hence, because of their exceptional physical properties, cold-rolled steel is used in the pressure vessel to compress the overall pressure produced by the vessel. However, the size and pressure of the vessel differ from country to country, depending on the country’s formal code.

Hence, these are the different applications of cold-rolled steel in various sectors. Bharat Steel – the best JSW steel dealers in Chennai who offer quality steel products at good standards.

Differences Between Seamless And Welded Steel Pipes

February 26, 2022

The steel pipes play a vital role in transmitting oils, gases, and water in various industries. These are cylindrical tubes made from raw steel materials undergoing various transformation processes. Have you heard of seamless and welded pipes? Pipe welding or welded pipes is where the two pipes are joined by using the welding techniques. The seamless pipes are single hollow pipes in the middle and do not have visible welded marks or lines, unlike welded pipes. However, it becomes a debate while choosing the welded and seamless pipes. Many steel dealers in Chennai suggest selecting the pipes depending on the purpose and requirements of the project. The differences between seamless and welded steel pipes are based on production methods, cost, resistance, and related factors. Hence, in this post, let us briefly see different techniques that vary them.

Production method:

The foremost difference between the seamless and welded pipes is the production method. The seamless pipes get that smooth finish by undergoing an extrusion process. The raw casted steel billets are placed inside the heating chamber at a high temperature, offering a sufficiently strong force with the piercing machine to create a hollow. However, various casting methods are employed to produce seamline pipes with perfect smooth consistency outside.

In the welded pipes or Electronic Resistance Welding method (ERW), the steel sheets are rolled continuously till the cylindrical shape is achieved. However, an electric current is passed at the end of the pipes, which melts and combines them. The ERW method is used for welding MS chequered plate, sheets, and strips for commercial and industrial purposes.

Hardness:

Another significant difference between the seamless and welded pipes is the strength or hardness. Pipes are used majorly for transmitting fluids and gases. In the case of fluid transmission like water, the pipes should be able to handle the pressure of the water. If the tube is used for units like air conditioning, it should be prone to different temperatures.

The welded are less prone to varying temperature and high pressure. The welded lines on the pipes can detach the pipes from one another under varying environmental conditions. Due to the absence of welded seams in the seamless pipes, the pressure is evenly distributed even at different temperatures, making them ideal for transmission.

Rust-resistance:

Thirdly, manufacturers can provide rust or corrosion resistance to the metals through the galvanization process. The metal, for example, a SAIL TMT bar, must be hot-dipped in a bath filled with molten zinc. So, after removing them from the bath, the zinc reacts with the metal and forms a layer that is resistant to corrosion.

The galvanization for the welded pipes does not stay longer due to chemical and environmental factors. The welded joints react with the zinc and lead to deposits that can eventually lower the quality of the material. In the case of seamless pipes, the zinc coating adheres well with the surface of the metal due to the lack of welded joints and extrusion process.

Hence, these significant differences differentiate welded and seamless pipes. However, choosing the appropriate pipe depends entirely on the project’s purpose. Bharat steel is the best JSW steel dealers in Chennai and provides quality steel pipes used extensively for all transmission purposes.

Three Types Of Press Brakes In Steel Fabrication

February 22, 2022

People working in the steel manufacturing industries and factories know that fabricating steel is not an easy job. Steel fabrication involves cutting, punching, stamping, shearing, and welding to get the desired steel form. Thus, the steel dealers or the manufacturers use press brakes to fabricate. Press brakes are the pressing machine or device that bends the metal sheets and plates under high pressure and strength. The bends on the metal sheets are made by clamping the matching punch and dye. However, with the help of science and technology, the press brakes machines are further classified depending upon their process. So, those working in the metal industry will at least learn and work with any of these types. Hence, a better understanding of the three types of press brakes in steel fabrication will be an additional advantage in this field. Therefore, let us know more about each press brakes type and its uses for many steel suppliers in Chennai.

Manual Press Brake:

As the name suggests, the manual press brakes are operated manually and were popular 50 to 60 years ago. These machines are also called sheet metal brakes, and the machine operators should feed the data manually. Hence, the operator should know about the machine’s dynamics and mechanics to set the angles and dimensions of the steel manually. Thus, the operator should repeatedly change the machine’s settings for different materials that too manually, which can consume more time. Therefore, these machines are used only for mass production. However, this equipment does not cost much but is not suitable for this fast-growing world. The manual press brakes are inefficient if you fabricate MS chequered plate for flooring with different angles and dimensions.

Hydraulic Press Brake:

Another popular pressing machine that matches today’s dynamic environment is the hydraulic press brakes. The hydraulic press brakes include a hydraulic cylinder that moves the machine’s RAM for the process. The hydraulic machine can bend the steel sheets up to 8cm and provide pressure around 1,200 tons. Thus, the hydraulic brake pressing machine offers greater yields and better control to the operator. The only concern about this machine is that they work within their tonnage rating and consume more power even when idle. However, it is used widely from industrial applications to the rebars and SAIL TMT bar production line.

CNC Press Brakes:

Thirdly, CNC or Computer numerically controlled press brakes are computer-aided machines that have made the operators’ job easier. These machines work on the servo motors with accessible pressure control, making the cutting more precise and accurate. The CNC press brakes have more tonnage rating and only use electrical conduction while working. The operator has only set the dimensions and angles for fabricating using the setting provided and can be changed per requirements. It is worth investing in this equipment to yield better results with lower energy consumption.

These are the three mainly used metal pressing machines by leading steel manufacturers. Bharat Steel – the best MS steel suppliers in Chennai, offer quality metal sheets with precision and accuracy with the help of press brakes depending upon project or business.

Welding Tips To Fabricate Carbon Steel

February 12, 2022

Steel is one of the most versatile products as it can be fabricated into any shape. Do you know why the welding process is more prevalent in the steel industry? Welding is a process where you can fuse two or more steel products into a single product through pressure, heat, or both. Many steel dealers in Chennai find welding the prime solution for fabricating metals in pharmaceuticals, petrochemicals, food and beverage, and related industries. One of the significant concerns in carbon steel is they don’t distribute the heat evenly. Thus, it makes the carbon steel rust, embrittlement, and warping. Hence, in this post, let us see some welding tips to fabricate carbon steel for even heat distribution.

Right filler metal:

The foremost welding tip to fabricate carbon steel is to choose the suitable filler metal. The filler metal refers to the unalloyed or alloy metals that are heated, melted, liquified, and allowed to flow between the space of two joining metals. This filler metal gives the welded metals the required strength and corrosion resistance. So, the filler metal that you will use to weld the carbon steel can affect the output material’s quality and strength. Thus, to choose the suitable filler metal, first, consider the dimension of the metal that is going to be welded and the filler metal. The filler metal should be thinner or equal to the base metal; otherwise, the weld will be too weak.

Similarly, the base and filler metal should have the same chemical composition because different chemical properties can weaken the welding process. For example, if you are welding 316 austenitic stainless steel, the steel suppliers use 316L metal as a filler metal. The letter “L” refers to the low carbon content and trace level.

Preparations:

Another excellent tip to consider in fabricating carbon steel is proper welding preparation. We all know that carbon steel is one of the sensitive steel and gets contaminated by dirt and dust particles easily. So, while welding the carbon steel, make sure that your workstation and instruments are clean enough. If not proper preparation is done, it can consecutively reduce the corrosion resistance and strength of the metal. Similarly, use a brush dedicated only to clean the carbon steel. The JSW steel dealers in Chennai offer the best carbon steel for various industrial and commercial purposes.

Gas coverage:

Thirdly, give the welding the maximum gas coverage to reduce the oxidation level. While welding the metal, use enough shielding gas and a bigger face shield rather than increasing the gas input. Similarly, ensure that the input gas or shielding gas should be chosen wisely because it can affect the properties of the metals. The shielding gas combinations commonly used are argon and carbon dioxide, helium, argon, and carbon dioxide or argon and oxygen.

Hence, use these tips to fabricate your carbon steel effectively with proper heat distribution. Bharat Steel is the best steel dealer in the city, offering products like SAIL TMT bar, steel tubes, pipes, and many more with high quality and precision.

Why Should One Choose Steel Pipes Over Ductile Iron Pipes?

January 5, 2022

Have you ever heard of ductile iron pipes? If not, here is a short description of the iron pipes. Ductile iron is a metal made from crude iron where the iron ore is smelted in a blast furnace to obtain the product. It has high carbon content and stable chemical properties. You may think, why is it called ductile iron? The graphite in the ductile iron has round nodules which suppress the cracks and enhance its ductile property. On the other hand, steel pipes are made from steel ore and undergo a process of molding and welding to meet the requirements. These are the most utilized products by manufacturers and steel suppliers in Chennai. The tubular sections in the steel have high strength naturally, which withstand the longitudinal stress and the bending forces.

However, the ductile iron and steel pipes may look similar at first glance. But they do have differences that make the steel pipes stand out. Hence, in this post, let us see why one should choose steel pipes over ductile iron pipes.

Carbon content:

The foremost difference between ductile pipes and steel pipes is the carbon content. The carbon content can be a blessing and curse at the same time because the higher the carbon content, the more the metal has hardness and strength. But at the same time, the product is subjected to brittleness and weldability. So, in the case of ductile iron pipes, they have a carbon content of around 3.0%-3.9%, whereas the iron pipes have carbon content ranging from 0.8% to 0.60%. However, JSW steel dealers in Chennai prefer steel pipes, even though they have less carbon content, they are not brittle and weldable.

Tensile strength:

Another prime difference between ductile iron and steel pipes is tensile and yield strength. The tensile strength defines the maximum load a metal can withstand while undergoing external pressure without being fractured or cracked. The tensile strength of the ductile iron ranges from 42,000 psi to 80,000 psi. But the tensile strength of the steel pipe is around 60,000 psi to 100,000 psi. Not only pipes, but even steel SAIL TMT bar also have tensile above 100,000 psi.

Yield strength:

Thirdly, ductile iron and steel pipe differ based on yield strength. The yield strength refers to the level of stress. It means by the time the metal reaches the saturation point or a level the metal would have undergone a deformation. The yield strength of the ductile iron is lesser or equal to 350 MPa, whereas for the steel pipes, it is around 290 MPa – 550 MPa. All the steel products have good yield strength, for example, the MS chequered plate has a good yield strength of around 540MPa.

Hence, these are the major differences between ductile iron and steel pipes. Even though they look alike, it is always to choose the appropriate one depending upon your project and application. Therefore, approach Bharat Steel, the best steel suppliers in Chennai, for quality steel products.