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Bharat Steels

Tag: Welding Tips To Fabricate Carbon Steel

What Are The Various Welding Procedures For Steel?

May 19, 2022
Welding Procedures For Steel

Steel is one of the most accessible alloys used in manufacturing. It is manufactured from repurposed scrap metal which is mixed with other metals give it unique qualities. It’s used for everything from supporting structure to accessories. As useful as steel is, it would have been useless if it couldn’t be welded into various shapes and forms. Any metals or alloy which requires welding has its own set of regulations for which techniques to use. The type of welding required is determined by the steel material qualities, thickness, and surface polish. Reach out to the steel dealers to know more about the process. Knowing what kind of joints you want to achieve is the first step in deciding which treatment to use. 

Various joints serve different roles, and the material utilized will also influence the overall product. Consider things like material strength, temperature resistance, and how approachable the joint will be once it’s finished. Butt, edge, border, laps, and tees are the most common forms of joints. They can be used in a number of permutations and combinations to achieve a certain effect. Once you’ve decided what type of joints you want to make, you can figure out which procedure is ideal for your materials.

Don’t be concerned! We’ve put together a handy guide for you. For your convenience, Bharat Steel has compiled a list. 

WELDING Of Gas Tungsten Arc:

TIG welding, or tungsten inert gas welding, is one of the most common types of stainless steel welding. It has a lengthy lifespan and produces a high-quality end result. It is appropriate for thinner sheets due to the low heat input level. The process employs argon as well as other gases, depending on the desired output. Nitrogen, helium, and hydrogen are among these elements.

Welding On The Spot:

Resistance spot welding, also recognized as spot welding, is a type of steel welding that is extremely cost-effective. It can be utilized for projects of various sizes, making it versatile in its application. Electric current is used in resistance welding. The current generates heat, which is then used to liquefy and seal frayed metal edges. It’s useful for steels with a low melting temperature since it prevents the raw material from warping. 

Welding With A Mig Welding Machine:

Because of the gas utilized in this procedure, Metallic Spot Welding is also known as MIG welding or Metal Inert Gas Welding. It’s a process that’s mostly automated. Because the approach relies on an electric source, it’s ideal for very precise welding in areas where other methods aren’t as effective. Other gases are sometimes added into the mixture to help steady the current. Consult steel suppliers in Chennai to get high quality materials for your purpose.

Welding With Plasma Arc:

TIG welding is the basis for this procedure. It entails a plasma arc-producing nozzle. This arc burns a hole in the steel, allowing it to merge together. This approach is commonly employed in more dynamic welding procedures where super fast movement and productivity are required.

Metal Arc Welding With Shielding:

Shielded Metal Arc Welding is possibly one of the oldest steel welding methods. It is a fairly manual technique that uses electrodes. The electrode coating is determined by the welding application – what is the structure of the metal being forged, and what are the desirable properties in the electrode when it is used.  

Welding With Flux:

As a substitute to Shielded Metal Arc Welding, Flux Cored Welding was created. It’s based on the MIG method, however, rather than copper wires, the tube contains a flux or metal powder. There seem to be two wires created, and they are employed in accordance with the procedure’s requirements. The flux offers better stability, shielding, and de-oxidization. This process also results in a significant reduction in the amount of fumes created. It’s generally employed in building projects.

Welding Of Electric Resistance:

Only mass manufacturing and fusing of thinner materials are done with this type of steel welding. It’s there to keep the crevice from reducing corrosion resistance. You can contact SAIL TMT bar to get the affordable steel materials.

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Welding Tips To Fabricate Carbon Steel

February 12, 2022
Fabricate Carbon Steel

Steel is one of the most versatile products as it can be fabricated into any shape. Do you know why the welding process is more prevalent in the steel industry? Welding is a process where you can fuse two or more steel products into a single product through pressure, heat, or both. Many steel dealers in Chennai find welding the prime solution for fabricating metals in pharmaceuticals, petrochemicals, food and beverage, and related industries. One of the significant concerns in carbon steel is they don’t distribute the heat evenly. Thus, it makes the carbon steel rust, embrittlement, and warping. Hence, in this post, let us see some welding tips to fabricate carbon steel for even heat distribution.

Right filler metal:

The foremost welding tip to fabricate carbon steel is to choose the suitable filler metal. The filler metal refers to the unalloyed or alloy metals that are heated, melted, liquified, and allowed to flow between the space of two joining metals. This filler metal gives the welded metals the required strength and corrosion resistance. So, the filler metal that you will use to weld the carbon steel can affect the output material’s quality and strength. Thus, to choose the suitable filler metal, first, consider the dimension of the metal that is going to be welded and the filler metal. The filler metal should be thinner or equal to the base metal; otherwise, the weld will be too weak.

Similarly, the base and filler metal should have the same chemical composition because different chemical properties can weaken the welding process. For example, if you are welding 316 austenitic stainless steel, the steel suppliers use 316L metal as a filler metal. The letter “L” refers to the low carbon content and trace level.

Preparations:

Another excellent tip to consider in fabricating carbon steel is proper welding preparation. We all know that carbon steel is one of the sensitive steel and gets contaminated by dirt and dust particles easily. So, while welding the carbon steel, make sure that your workstation and instruments are clean enough. If not proper preparation is done, it can consecutively reduce the corrosion resistance and strength of the metal. Similarly, use a brush dedicated only to clean the carbon steel. The JSW steel dealers in Chennai offer the best carbon steel for various industrial and commercial purposes.

Gas coverage:

Thirdly, give the welding the maximum gas coverage to reduce the oxidation level. While welding the metal, use enough shielding gas and a bigger face shield rather than increasing the gas input. Similarly, ensure that the input gas or shielding gas should be chosen wisely because it can affect the properties of the metals. The shielding gas combinations commonly used are argon and carbon dioxide, helium, argon, and carbon dioxide or argon and oxygen.

Hence, use these tips to fabricate your carbon steel effectively with proper heat distribution. Bharat Steel is the best steel dealer in the city, offering products like SAIL TMT bar, steel tubes, pipes, and many more with high quality and precision.

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