steel Archives - Bharat Steels

How To Tell If You Are Using The Right Steel?

March 1, 2023

Steels are generally used in construction to make the building stand straight and strong, given any condition. The steel binds well with concrete making it both the properties stronger to sustain the weight and keep the building at the right place and shape. The steel used in building construction is usually straight and strong to uplift the buildings. Steels can be of many sizes, shape or texture as in general it is a metal after all. We at Bharat Steel, offer you a competitive SAIL steel price than other dealers without compromising its quality.

When it comes to steel it is highly necessary that we must use the right kind of steel for our buildings to stand tall. What if the best steel suppliers in Chennai told you could check the quality of the steel on site itself? Sounds intriguing huh? Then why wait let’s get started:

Check If Your Steel Manufacturer Are Test Certified:

Certification is everything as it shows the actual properties issued for a particular lot. Every steel manufacturing company should test their steel to see if their steel is manufactured rightly and if it could withstand any condition or test it would pass the test and would come out to be approved. With the help of that proof, you could relax and believe that your buildings are in good hands. Did you know the MS plate price in Chennai is where you could also check the price? They are the best manufacturers when it comes to steel in Chennai.

Look For The Grade That Has Been Given To The Manufacturers:

The grade of an average should be of FE500. This should be the basic grade of the steel. If it is lower than this you could prefer a better steel manufacturer who could give you the right grade steel like the MS steel suppliers in Chennai. The grade tells everything about the steel that is given as it helps us know if the steel is good or not. If the steel is really good it would be certified as FE500D. This could be the ideal steel for construction and you need not worry about the building as you have found the right manufactures of steel.

The Rebend Test:

The rebend test can be started of by bending the bar for 135 degree and observe on how the bar behaves when you place the rod in a 100 degree celsius water for over 30 minutes, if there is no issue with the rod bend the rod 157.5 degree and see if it cracks, if not then the rod is in perfect condition and is strong enough to withstand a harsh climate or weather.

The Rust Check:

Rust on steel rods are quite common but the quantity of the rust could damage the rods leaving it a bit brittle than other rods. The rusted rods could leave splinters if it’s over rusted. So get in touch with our steel dealers.

Why Is Quality Control Essential In Steel Fabrication?

June 29, 2022

We all live in a world where everything around us is built from metals. If you take any building, right from the foundation to roofing, you can find one or other type of metal. These metals increase the stability and durability of the construction. However, you never know if the products that you receive from the manufacturer or supplier have undergone complete quality control. The MS steel suppliers in Chennai are well-known for conducting a proper in-house quality control process.

These quality control operations are non-negotiable, but having such a system within a company will surely increase the product standard, especially if you are into metal fabrication. Metal fabrication is a process where the given metal is converted into the desired structure through the required machining process.

The primary purpose of considering the quality control measure in steel fabrication is to produce a quality product and create a winning situation for both the company and the buyer. Hence, in this post, let us see why quality control is essential in steel fabrication.

Quality And Consistency:

The foremost thing for any product to stay for a longer time is the quality. So, when considering metal fabrication, there are so many factors that fabricators have to think like alloy composition, formation process, and many more. Hence, the quality control process starts right from the material selection to producing quality and custom-made products.

Quality products not only give desired output but can also give a consistent manufacturing process. If there is not a quality control system, the entire production process can go for a toss. Thus, it is essential to have a quality control system to deliver high-quality products like MS chequered plate and a consistent manufacturing process without any interruption.

Lesser Hazard And Risk:

Secondly, a good quality control system lessens the risk and hazards associated with metal fabrication. Some of the disasters that happen in the industries or at the fabrication centre are due to low-grade materials. Hence, with the help of quality control, the manufacturer can segregate the metal that is unfit for the fabrication process.

For example, if a machine stops working, a quality control check team can come up with a solution quickly and resolve the issue within no time. Hence, it does not affect the production of the mid-way.

The Benefits Of Hiring A Quality Control System Are

They evaluate to find the faulty materials regularly, especially while producing construction materials like sail TMT bar.
They will allow only the product approved by the OSHA code (The Occupational Safety and Health Standards Act).
Ensuring workers are capable of operating the concerned equipment.
To make sure that employees have essential personal gear for protection.
Ensuring the metal products are handled, stored, and shipped by adhering to the legal practices.

Abiding By Company Standards:

Thirdly, all the fabricated metal produced should comply with the company standards. If the produced product doesn’t meet the business codes, then the manufacturer and the buyer are at risk of penalties, charges, and related liabilities.

Hence, by now, you might have understood the importance of the quality control system and what are the benefits of hiring them. Bharat steels are the best JSW steel dealers in Chennai that offer quality steel products without compromising its standards.

Why Does Construction Need Steel?

April 7, 2022

Steel is one of the most familiar materials which is used for construction. This is used to make cost effective buildings. Steel is an adaptable, magnificent and a long running material with a huge strength. Also steel can be used as an alternate material on buildings to make it sustainable. Steel is not only used for constructions like residentials and commercial properties but also used for our day today amenities like vehicles, furniture etc. Visit Bharat steel suppliers in Chennai to get sufficient steels for your buildings. So here are some reasons to indicate why steel is used in constructions.

Steel in construction

Steel gives complete rights to designers. Steel has the feature of tolerance, mouldable and resistance so it allows the constructors to develop the building innovatively. Also steel has the ability to be flexible over a certain radius and also it curves to some extension which gives a benefit of perfect finishings.

Steel can be put together quickly and efficiently so it minimises the time of construction upto 40% in moulding the steel into the expected shape. Steel can handle extreme loads and pressure like earthquakes. Due to its flexibility it will not break or crack, it can handle the loads and it supports the building. Steel can radiate the heat easily so in summer times it gives a cool environment and also it holds the heat inside the walls. Steels can be recycled and reused. It is not the item which gets wasted, it can be melted and circulated to other constructions. Steel is the fire protection material so it will not get damaged in the fire.

Steel can create a large space by minimising the columns so the building looks elegant as well as its cost-effective. Reach out to Bharat steel suppliers for a good quality and affordable steels.

Types of steel used in construction

Steel made up of iron and carbon. There are 3500 grades in steel, each has its own physical environment that is combined of carbon and alloys inside. Each steel has a different carbon level from 0 to 1.5. So based on this there are 4 categories of steel they are:

Stainless steel

This type of steel is used for making household amenities, equipments. This is extremely strong and has a higher duration. This steel can be customised according to your needs. Based on the structure this steel is divided into three groups which is austenitic, ferritic, and martensitic.

Carbon steel

This type of steel looks dull and a matte black colour. In this steel, along with carbon there are elements like copper ,silicon, and manganese included. This steel is divided into three categories which is High, low and medium carbon steel. This varies according to the level of elements.

Alloy steel

This type of steel is used in mechanical based items like vehicle parts, pipes etc. This is made up of several elements which have different proportions in components.

Tool steel

This type of steel is used to make drilling and cutting tools. This is made up of molybdenum and vanadium. This steel is a heat resistant one. This is mostly used for hardening, stamping, and shearing.

Different Methods Of Galvanization To Enhance The Steel

March 11, 2022

We all know steel is a versatile product used for various industrial, commercial, and residential purposes. Steel is used in these sectors because of its exceptional physical and mechanical properties. Even though they exhibit outstanding characteristics at one point, steel is also subjectable to corrosion and rusting. For this reason, many MS steel suppliers in Chennai apply the galvanization process to steel products. Galvanization is a process where the steel or iron products are protected against corrosion by coating them with zinc.

However, many manufacturers employ different galvanization methods to improve steel quality and corrosion resistance. These methods are applied to the metal products depending on their constituents, thickness, and process. Hence, in this post, let us see the different methods of galvanization to enhance the steel effectively.

Thermal spray:

The foremost galvanization method applied for the steel products is thermal spraying. Thermal spraying is the process where the molten fine or semi-fine molten particles are sprayed on the outer layer of the substrates. In some industrial cases, the molten particles can be in the powder or wire.

The thermal spray is one of the thickest forms of coating on the outer layer of the metals. So, before the galvanization process, the steel manufacturers coat the metal with zinc and prepare the metal surface for the subsequent process. The thermal spraying coating is applied to the steel products, which are operated under extreme heat, erosion, wear, and corrosion. Even SAIL TMT bar and rebar are included thermal spraying while using them in the regions of higher temperatures.

Electroplating:

Another form of galvanization used for the metal to prevent corrosion is electroplating. Electroplating or electrodeposition is the process where the substrate is placed inside a solution, and a signal is produced from the external source. The external signal reduces the number of cations and creates a metallic coating over the substrate.

However, electroplating provides the least coating thickness to the desired metal. This method is one of the oldest forms of galvanization used to galvanize chemical compounds like cadmium. Similarly, electroplating is one of the complex processes and involves the ancillary tank, zinc anode, reservoirs, and related things for the process. The electroplating process also involves coating the substrate with zinc before the galvanization process. Electroplating is used to make fasteners, MS chequered plate, and other daily use materials.

Sheet galvanizing:

Galvanizing the sheets, steel wires, and other steel products are called sheet galvanizing. The thickness of the sheet galvanizing is thicker than electroplating and much thinner than the thermal spraying. Sheet galvanizing is a coil-to-coil process where the steel sheets, wires, and strips are placed on the continuously moving ribbon under constant pressure with zinc coating the surface of the substrate. These are used to make corrugated roofing materials, in-car bodies, and other related products.

Hence, these are the fundamental galvanizing methods to enhance steel products. So, approach Bharat Steels – the best JSW steel dealers in Chennai, for quality steel products that meet all your requirements.

Differences Between Seamless And Welded Steel Pipes

February 26, 2022

The steel pipes play a vital role in transmitting oils, gases, and water in various industries. These are cylindrical tubes made from raw steel materials undergoing various transformation processes. Have you heard of seamless and welded pipes? Pipe welding or welded pipes is where the two pipes are joined by using the welding techniques. The seamless pipes are single hollow pipes in the middle and do not have visible welded marks or lines, unlike welded pipes. However, it becomes a debate while choosing the welded and seamless pipes. Many steel dealers in Chennai suggest selecting the pipes depending on the purpose and requirements of the project. The differences between seamless and welded steel pipes are based on production methods, cost, resistance, and related factors. Hence, in this post, let us briefly see different techniques that vary them.

Production method:

The foremost difference between the seamless and welded pipes is the production method. The seamless pipes get that smooth finish by undergoing an extrusion process. The raw casted steel billets are placed inside the heating chamber at a high temperature, offering a sufficiently strong force with the piercing machine to create a hollow. However, various casting methods are employed to produce seamline pipes with perfect smooth consistency outside.

In the welded pipes or Electronic Resistance Welding method (ERW), the steel sheets are rolled continuously till the cylindrical shape is achieved. However, an electric current is passed at the end of the pipes, which melts and combines them. The ERW method is used for welding MS chequered plate, sheets, and strips for commercial and industrial purposes.

Hardness:

Another significant difference between the seamless and welded pipes is the strength or hardness. Pipes are used majorly for transmitting fluids and gases. In the case of fluid transmission like water, the pipes should be able to handle the pressure of the water. If the tube is used for units like air conditioning, it should be prone to different temperatures.

The welded are less prone to varying temperature and high pressure. The welded lines on the pipes can detach the pipes from one another under varying environmental conditions. Due to the absence of welded seams in the seamless pipes, the pressure is evenly distributed even at different temperatures, making them ideal for transmission.

Rust-resistance:

Thirdly, manufacturers can provide rust or corrosion resistance to the metals through the galvanization process. The metal, for example, a SAIL TMT bar, must be hot-dipped in a bath filled with molten zinc. So, after removing them from the bath, the zinc reacts with the metal and forms a layer that is resistant to corrosion.

The galvanization for the welded pipes does not stay longer due to chemical and environmental factors. The welded joints react with the zinc and lead to deposits that can eventually lower the quality of the material. In the case of seamless pipes, the zinc coating adheres well with the surface of the metal due to the lack of welded joints and extrusion process.

Hence, these significant differences differentiate welded and seamless pipes. However, choosing the appropriate pipe depends entirely on the project’s purpose. Bharat steel is the best JSW steel dealers in Chennai and provides quality steel pipes used extensively for all transmission purposes.

Welding Tips To Fabricate Carbon Steel

February 12, 2022

Steel is one of the most versatile products as it can be fabricated into any shape. Do you know why the welding process is more prevalent in the steel industry? Welding is a process where you can fuse two or more steel products into a single product through pressure, heat, or both. Many steel dealers in Chennai find welding the prime solution for fabricating metals in pharmaceuticals, petrochemicals, food and beverage, and related industries. One of the significant concerns in carbon steel is they don’t distribute the heat evenly. Thus, it makes the carbon steel rust, embrittlement, and warping. Hence, in this post, let us see some welding tips to fabricate carbon steel for even heat distribution.

Right filler metal:

The foremost welding tip to fabricate carbon steel is to choose the suitable filler metal. The filler metal refers to the unalloyed or alloy metals that are heated, melted, liquified, and allowed to flow between the space of two joining metals. This filler metal gives the welded metals the required strength and corrosion resistance. So, the filler metal that you will use to weld the carbon steel can affect the output material’s quality and strength. Thus, to choose the suitable filler metal, first, consider the dimension of the metal that is going to be welded and the filler metal. The filler metal should be thinner or equal to the base metal; otherwise, the weld will be too weak.

Similarly, the base and filler metal should have the same chemical composition because different chemical properties can weaken the welding process. For example, if you are welding 316 austenitic stainless steel, the steel suppliers use 316L metal as a filler metal. The letter “L” refers to the low carbon content and trace level.

Preparations:

Another excellent tip to consider in fabricating carbon steel is proper welding preparation. We all know that carbon steel is one of the sensitive steel and gets contaminated by dirt and dust particles easily. So, while welding the carbon steel, make sure that your workstation and instruments are clean enough. If not proper preparation is done, it can consecutively reduce the corrosion resistance and strength of the metal. Similarly, use a brush dedicated only to clean the carbon steel. The JSW steel dealers in Chennai offer the best carbon steel for various industrial and commercial purposes.

Gas coverage:

Thirdly, give the welding the maximum gas coverage to reduce the oxidation level. While welding the metal, use enough shielding gas and a bigger face shield rather than increasing the gas input. Similarly, ensure that the input gas or shielding gas should be chosen wisely because it can affect the properties of the metals. The shielding gas combinations commonly used are argon and carbon dioxide, helium, argon, and carbon dioxide or argon and oxygen.

Hence, use these tips to fabricate your carbon steel effectively with proper heat distribution. Bharat Steel is the best steel dealer in the city, offering products like SAIL TMT bar, steel tubes, pipes, and many more with high quality and precision.

Metal Extrusion And Its Advantages In Various Industries

February 4, 2022

The various characteristics of the metal products have to be kept in mind before manufacturing. The steel suppliers and manufacturers should consider multiple techniques to get the desired result. Metal extrusion is one of the manufacturing processes where the raw steel materials are converted into desired shapes and sizes. So, the raw materials can be in the form of billets or a bar which is subjected to a machine that has a hollow cavity, high-force hydraulic press, and predefined cross-sectional profile. Thus, the resulting output is called extrudates. These extrudates can be any shape ranging from bars, cylindrical, longitudinal, and even steel or aluminimum based products. Thus, metal extrusion is one of the ideal manufacturing processes which yields products ranging from basic to complex at required cross-sections. Metal extrusion and its advantages in various industries are plenty that are used in commercial, industrial, and retail sectors. If the steel has undergone a galvanization process, then extrusion adds a layer of strength that makes the steel even more resistant to corrosion. Hence, listed are the advantages of using extrudates.

Flexibility:

The foremost advantage of using steel products processed from extrusion is they offer higher flexibility. As we all know, steel is one of the versatile metals and can be transformed into any shape. Similarly, steel is the ideal example of flexibility and it can undergo maximum strain and stress. For example, in motorcycles, you can see the steel spring in the shock absorber undergoes compression and returns to its original shape within seconds. Just imagine for a normally galvanized steel, the flexibility is higher than extruded steel. The reason for the extruded steel product’s higher flexibility is due to the cross-section in respect to the design. That is the reason why many industries like agricultural, automobile and even HVAC industries use extrusion processed steels for their products. Even extruded MS chequered plate is best for industrial flooring and grating over the gutter.

Precision:

Another benefit of using extruded steel is they have higher precision because of its cross-sectional profile. Precision is the most important factor in every industry or project from protecting the smallest component to complex heavy machines. For example, you need to seal the non-seamless pipes with steel products that are of accurate dimension. So, the pipe fittings undergo the metal extrusion process which offers greater precision and prevents leaks and damage during major problems. The metal extruded SAIL TMT bar are used for construction purposes due to their flexibility and precision.

Reduces welding:

Thirdly, the metal extrusion process eliminates the high-intensive process like welding. Welding is tedious and requires a lot of manual work. Sometimes you may end up wasting the material to get the desired shape. Thus, by the dedicated cross-section extrusion process, many manufacturers and JSW steel dealers in Chennai are creative in the process of the products with interlocking patterns.

Hence, these are the processes in metal extrusion that benefits every steel manufacturer out there. Bharat steel – is the best MS steel suppliers in Chennai to help their clients to get the desired extrudes.

Different Types Of Metal Fabrication

January 29, 2022

Every building or structure that you see today is nothing without steel. Steel is one of the essential construction materials that stands stable for the years to come. But have you ever thought about how steel is fabricated into the desired shape before reaching your hands? Hardly, right? However, the steel we use as tubes and pipes undergoes various fabrication processes to meet the construction requirements. So, we can say that metal fabrication is a process where the raw materials are created into desired structures by various processes. The steel suppliers in Chennai consider the different types of metal fabrication as a value-added process because it is where they are created, developed, and assembled. So, the metal fabricators work with a wide range of raw materials which includes plate metal, welding cast metal, wires, and rods. Thus, let us see the various processes involved in fabricating steel and other metal products.

Cutting:

The foremost process involved in metal fabrication is cutting. You can say that the cutting process is one of the earliest fabrication processes and most of the MS steel suppliers in Chennai follow this method. So, typically a cutting process is used to cut the unwanted pieces despite being a ferrous or non-ferrous metal. The cutting process can include machines from basic to complex. The metal fabricators name these final metal products depending on their cuts. The cutting tools involved in the metal cutting process are backsaw, hacksaw, and coping saw. Similarly, sometimes for complex metal fabrication, metal fabricators use power tools like drilling and grinding.

Metal stamping:

Next, a popular metal fabrication process is metal stamping. This process is more beneficial if the raw material is in the sheet format. So, the process involves transforming the flat sheets into desired shapes. These metal sheets are punched, bent, and pierced to obtain a specific shape. These stamping processes are ideal for metals, like carbon steel, stainless steel, aluminium, bronze, MS chequered plate, and various alloys. Thus, metal stamping finds its application in the automotive industry to design components like wheel hubcaps, trunk lids, firewalls, doors, and other vehicle-related parts. Another reason why metal stamping is used in the automotive industry is to customize the design as per the client’s requirements.

Welding:

Thirdly, steels surely undergo the welding process because of high usability. Welding is a fabrication process where two or more steel or metal parts are joined together under high heat and pressure. This process includes equipment like shielding gas, consumable and non-consumable electrodes, fillers, flux, and welding machines. As there are various welding techniques involved and the most common methods are Gas Tungsten Arc Welding, stick welding, and Gas Metal Arc Welding (GMAW). These methods are used in fabricating steel pipes, SAIL TMT bar, automotive manufacturing, steel-building, and bike-making.

These are the prominent and different types of metal fabrication that are used in making components suitable for industrial sectors and everyday life. Bharat Steel is the best JSW steel dealers in Chennai for high-quality steel products that are ideal for customization and match the user’s preference.

What Are The Uses Of Steel Channels?

November 26, 2021

Have you ever heard of steel channels? It is one of the common steel products that is used in the construction industry to build structures. The main purpose of the steel channels is to support the building in every aspect. These channels are hot-pressed below their recrystallization temperature and rolled to form the structure. Hence, these are reshaped to form the C-shaped or U-shaped cross-section channels. The steel suppliers manufacture the channels with two distinct flanges that run parallel to each other with inside have a flat area with a specific radius to support the structures. These channels provide greater support, rigidity, and strength to hold steel angles or other constructional projects. Hence, these channels can hold any buildings despite the size. Therefore, in this post, let us see the uses of steel channels in various projects.

Bridges:

The steel channels are commonly used in bridges to provide additional support and stability. Bridges are an important construction because it is used by many vehicles to travel. There is a wide range of vehicles from two-wheelers to eight-wheelers. Hence, you need a sturdy as well as highly stable structure to withstand the capacity. Therefore, steel channels assist to keep the bridge components intact. It also supports the MS chequered plate placed in the walls and ceiling cladding. Steel channels have incompatible durability when compared to other steel products. As steel is a long-lasting material the maintenance and repairs are minimal. Hence, steel channels play a vital role in the construction industry.

Wall studs:

Another area of application where the steel channels are used is the wall studs. These are the vertical framing in a building’s wall with smaller or larger cross-sections. So, these wooden framings are 2 or 4 inch beams that are found in your building’s inner part of walls or windows. Similar to bridges, these steel channels provide support to different structures like paneling, cement, drywall, and many more. In some cases, where there are bare wall buildings, these steel channels act as a modern design and enhance the outlook of the building. You can also purchase mild steel channels from JSW steel dealers in Chennai for high-quality steel.

Rafters:

Thirdly, these steel channels can be used as rafters in the roofing. Rafters are a structural component found as a part of roof construction. You can rafter in wall plates, joists, battens, and many more. Hence, many construction contractors use steel channels for a stable structure. So, when the roofing load creates additional pressure on the ceiling the steel channels act as a support and distribute the weight evenly.

Hence, these are the primary benefits of using steel channels in the construction industry. The SAIL TMT bar and steel channels serve the same purpose of supporting the building structure effectively. So, choose the steel rafters to improve the safety for a longer time.

Reasons For Using Steel In Residential Construction.

October 25, 2021

Every building that you see has steel as its core material. The two essential elements that are required for any project are quality and availability. Many MS steel suppliers in Chennai feel that the demand for steel will rise by 17%, which is 110 million tonnes in the following years. Hence, steel has a major contribution to India’s manufacturing output. You can see many residential projects have been using steel in their construction, from reinforcement bars for building a foundation to prefabricated metal buildings. Despite using steel as a functional value, it is also employed to create a unique design and an appealing look to the house. Hence, steel is a combination of strength, durability, design, and many more. Therefore, in this post, let us discuss various reasons for using steel in residential construction.

Versatile:

One of the reasons for using steel in residential projects is its versatility. Steel is an excellent example of being versatile and subjected to various applications because of this nature. Many steel manufacturers change the internal composition and structure of the steel to customize its properties according to the requirements. For example, some steel bars with high carbon content are hot rolled with deformation to obtain reinforced bars. These bars are used in the foundation of the building to improve its stability. So, you can change steel bar properties by various treatments and processes to meet the requirements of the building. Some products commonly used in construction by changing their internal properties are steel beams, reinforcing steel, MS chequered plate, and many more.

Economical:

Another prime factor that corresponds to using steel in residential projects is that they are economical. Steel is said to be more cost-effective compared to other construction materials. It is because steel doesn’t need any complex machinery to fabricate it. In turn, it leads many steel manufacturers to produce steel in large and bulk quantities. MS plate price in Chennai ranges from Rs.40-Rs.50 per kg. Thus, making them one of the most affordable and economical construction materials.

Recyclable:

Another reason for using steel in residential projects is they are recyclable. Most of the steel products that you see in the construction are recycled from steel scraps. For example, reinforced bars are mostly made from the remains of steel. It does not mean the steel scraps have lost their property or quality. With the help of advanced technology and equipment, steel manufacturers treat them effectively and produce a new product without losing its originality.

Installation:

The residential projects require tailored products suitable for the plumbing, wiring, and other facilities. Hence, steel products need several cutting and techniques to accommodate these requirements. Therefore, it allows the builders to install them in the way they want. For example, if a steel pipe needs to be cut to meet the requirement of the building, it can be done without affecting its quality. Hence, steel helps the builders to avoid expensive solutions and saves more time.

Hence, steel is used in the construction industry, from framing to providing an aesthetic look. Therefore, always choose heavy-duty materials like steel SAIL TMT bar to secure your home and improve its functionality.