Bharat Steels - Page 15 of 24

Different Types Of Metal Fabrication

January 29, 2022

Every building or structure that you see today is nothing without steel. Steel is one of the essential construction materials that stands stable for the years to come. But have you ever thought about how steel is fabricated into the desired shape before reaching your hands? Hardly, right? However, the steel we use as tubes and pipes undergoes various fabrication processes to meet the construction requirements. So, we can say that metal fabrication is a process where the raw materials are created into desired structures by various processes. The steel suppliers in Chennai consider the different types of metal fabrication as a value-added process because it is where they are created, developed, and assembled. So, the metal fabricators work with a wide range of raw materials which includes plate metal, welding cast metal, wires, and rods. Thus, let us see the various processes involved in fabricating steel and other metal products.

Cutting:

The foremost process involved in metal fabrication is cutting. You can say that the cutting process is one of the earliest fabrication processes and most of the MS steel suppliers in Chennai follow this method. So, typically a cutting process is used to cut the unwanted pieces despite being a ferrous or non-ferrous metal. The cutting process can include machines from basic to complex. The metal fabricators name these final metal products depending on their cuts. The cutting tools involved in the metal cutting process are backsaw, hacksaw, and coping saw. Similarly, sometimes for complex metal fabrication, metal fabricators use power tools like drilling and grinding.

Metal stamping:

Next, a popular metal fabrication process is metal stamping. This process is more beneficial if the raw material is in the sheet format. So, the process involves transforming the flat sheets into desired shapes. These metal sheets are punched, bent, and pierced to obtain a specific shape. These stamping processes are ideal for metals, like carbon steel, stainless steel, aluminium, bronze, MS chequered plate, and various alloys. Thus, metal stamping finds its application in the automotive industry to design components like wheel hubcaps, trunk lids, firewalls, doors, and other vehicle-related parts. Another reason why metal stamping is used in the automotive industry is to customize the design as per the client’s requirements.

Welding:

Thirdly, steels surely undergo the welding process because of high usability. Welding is a fabrication process where two or more steel or metal parts are joined together under high heat and pressure. This process includes equipment like shielding gas, consumable and non-consumable electrodes, fillers, flux, and welding machines. As there are various welding techniques involved and the most common methods are Gas Tungsten Arc Welding, stick welding, and Gas Metal Arc Welding (GMAW). These methods are used in fabricating steel pipes, SAIL TMT bar, automotive manufacturing, steel-building, and bike-making.

These are the prominent and different types of metal fabrication that are used in making components suitable for industrial sectors and everyday life. Bharat Steel is the best JSW steel dealers in Chennai for high-quality steel products that are ideal for customization and match the user’s preference.

Why do many manufacturers choose laser cutting for steel?

January 22, 2022

Have you ever thought about how steels are fabricated into desired shapes? Many MS steel suppliers in Chennai use different cutting methods to process and produce the steel. One of the popular fabricating methods used by steel manufacturers is laser cutting. Laser cutting uses radiation with high frequency that vaporizes, burns, or melts away the targeted material giving high-quality cutting edge and greater surface finish. Steel manufacturers control the laser beam through computer numerical control (CNC) and laser optics. Three types of lasers are used in steel fabrication, and they are CO2 laser, neodymium (Nd) laser, and neodymium yttrium-aluminum-garnet (Nd:YAG) lasers.

However, these lasers are used for different purposes. The CO2 laser is used for steel cutting and engraving. While the neodymium (Nd) laser is used for boring the metal with high energy. The neodymium yttrium-aluminum-garnet (Nd:YAG) lasers are used for engraving and boring the steel with high power or watts. Thus, the type of lasers differs as per the needs and purpose. Hence, in this post, let us see why many manufacturers choose laser cutting for steel.

Speed:

The foremost reason why steel manufacturers use laser cutting to fabricate steel is because of their high speed. The basic concept behind laser cutting is the higher the thickness, the slower the cutting speed. So, you can say the cutting speed is directly proportional to the laser machine’s efficiency. Hence, here is a chart that says, how efficiently you can control the laser beam for different steel.

Material	Power/Watts		Cutting speed
Carbon steel	500W	1000W	13m/min	24m/min
Aluminium plate	500W	1000W	5.5m/min	10m/min
Copper plate	500W	1000W	5.5m/min	10m/min
Stainless steel	500W	1000W	14m/min	24m/min

Similarly, the cutting speed for an MS chequered plate for 1.5kW is 10m/min. The other cutting methods, like, flame or plasma cutting can consume more time. Thus, laser cutting is ideal for complex cuts.

Automation:

Secondly, laser cutting is fully automated because of the advanced technology. The other cutting methods like drilling, grinding, or burning requires human intervention to operate the process effectively. However, in laser cutting, the laser machine is fully automated by CNC and CAD/CAM programs with the necessary instruction to operate smoothly. Thus, consistency, precision, and speed are maintained throughout the process. However, you might need a rebar cutter and labor to fabricate rebars like SAIL TMT bar and steel tubes.

Reduces energy:

Thirdly, it reduces the energy significantly. The cutting speed and efficiency of the beam allow the machine to use less energy compared to other cutting methods. Generally, the laser machine consumes 10kW of energy for one cutting session. But the other cutting method consumes energy of 50kW for the same material. Thus, laser cutting is one of the energy-efficient solutions to achieve the best results.

Thus, it shows that laser cutting is the best solution for fabricating your steel as per your desire. You can approach Bharat Steel – the excellent JSW steel dealers in Chennai for quality steel products with perfect cuts.

Advantages Of The Steel Frame In The Construction Industry

December 22, 2021

A framework is the building block for the construction industry. It serves as the backbone for the structures to sustain and remain sturdy in every situation. Hence, many steel suppliers use steel to make the framework for the construction. The steel frame is the “skeleton frame” of intersection vertical and horizontal steel beams that support the walls, roofs, and floors of the building. Thus, the quality of material determines the ability of the structure to withstand environmental factors. Hence, steel is known for its high durability and strength that makes them suitable for construction. Steel is also a preferred material for fabricators because of its versatility. These steel frames are fabricated to meet the building standards and codes. Hence, in this post, let us see some advantages of the steel frame in the construction industry.

Durable:

The foremost advantage of using steel in construction is their durability. Unlike wood, steel doesn’t get damaged by internal or external factors very easily. Steel is indeed denser compared to wood but has a better strength-weight ratio. It means the pipes, beams, and channels used in the construction have a high strength-weight ratio for the same quantity of wood. Thus, there is no doubt that steel has more durability compared to other construction materials. However, certain situations test the durability of steel like corrosion, abrasion, and many more. So, steel manufacturers use barrier coatings to last them longer. These coatings are coated even for MS chequered plate, while using them in wall and ceiling cladding.

Manages wind uplift:

Another prime factor that affects the structure is the wind. Wind uplift is a physical condition where the pressure below the roofing is higher compared to pressure above the roof. The factors that cause wind uplift are location, environment, disasters, and many more. Sometimes internal factors like design, materials, height, and framing also cause uplift variation. However, steels are the ideal solution to handle the wind uplift. It is because the wind load has sufficient stiffness against the horizontal beam load that eliminates the uplift variation. Thus, it does not affect the steel framing at any cost. Some steel manufactures use the SAIL TMT bar with steel frame in the high-rise building for more flexibility and stability.

Versatility:

Thirdly, as mentioned earlier, steel is the best example of being versatile compared to other materials. You can cut or fabricate the steel frames as per the building requirements by using heat treatments. These treatments improvise the ductility and machinability of steel. Steel frames are of different types like earthquake loads, dead loads, temperature loads, and many more. For example, a small level building requires higher loads compared to high-rise buildings. In this case, you can use steel frames that are fabricated to meet this purpose.

Hence, these are the advantages of using the steel in frameworks of the buildings. If you want to have a sturdy frame for your building then contact Bharat Steel, the best JSW steel dealers in Chennai for high quality products.

Methods Involved In Metal casting

December 2, 2021

As we all know, steel is the essential core metal that every building includes. But have you ever thought about how steel gets its defined form? Metal casting is the process that transforms the steel into its desired shape or form. The molten form of the metal that is steel is poured into the desired mold. It is then allowed to cool and harden to obtain the desired shape. Hence, many MS steel suppliers in Chennai use numerous techniques to cast the metal as per the requirements. So, there are two types of molds used by various industries, and they are reusable and expandable molds. The reusable molds can be used numerous times, and the mold won’t melt in the process, whereas the expandable molds can’t be reused. Hence, in this post, let us know the methods involved in metal casting.

Permanent mold casting:

This type of casting comes under reusable molds or permanent molds. It is a simple process where the molten steel is poured into the mold. Then it is allowed to solidify to obtain the desired shape. The only thing to remember in this process is that the mold must have a higher melting point than the molten steel that is poured. Hence, metals that have low melting points like aluminium, zinc, copper, and tin are preferred in permanent mold casting. In some cases other than the specified alloys, iron casting is also done in this mold. Many steel dealers heat the permanent mold before pouring the molten metal. The high temperature causes the molding to break if precautions are not taken.

Semi-permanent mold casting:

Another type of steel casting is semi-permanent mold casting that comes under reusable molds. This mold consists of two halves with a sand core in the center. The molten steel is poured into the mold cavity surrounding the sand core. Then, after cooling them for a while, the casting is removed with sand core leaving a passage in the casted product. This type of mold casting is suitable for alloys and metals because the mold can be reused. But ensure that the sand has to be changed each time for casting. Hence, the term is called semi-permanent mold casting. This type of casting is used to make valve bodies, torque converters, MS chequered plate, blowers, and many more.

Slush mold casting:

It is also a steel metal casting that comes under reusable molds. The slush mold casting is also suitable for alloys and metals to create a hollow cast in the center. The molten steel is poured into the mold cavity and allowed to cool. The steel hardens over time and starts to form a shell-like structure. Finally, the remaining liquid is poured out to form a hollow shell. This type of molding is used to make low-weight steel casting.

Similarly, the construction industry uses the SAIL TMT bar for building bridges, flyovers, and many more. In some places, Cast iron TMT bars are used to meet the requirements. Hence, depending upon needs and purpose, steels are fabricated by various casting methods.

What Are The Uses Of Steel Channels?

November 26, 2021

Have you ever heard of steel channels? It is one of the common steel products that is used in the construction industry to build structures. The main purpose of the steel channels is to support the building in every aspect. These channels are hot-pressed below their recrystallization temperature and rolled to form the structure. Hence, these are reshaped to form the C-shaped or U-shaped cross-section channels. The steel suppliers manufacture the channels with two distinct flanges that run parallel to each other with inside have a flat area with a specific radius to support the structures. These channels provide greater support, rigidity, and strength to hold steel angles or other constructional projects. Hence, these channels can hold any buildings despite the size. Therefore, in this post, let us see the uses of steel channels in various projects.

Bridges:

The steel channels are commonly used in bridges to provide additional support and stability. Bridges are an important construction because it is used by many vehicles to travel. There is a wide range of vehicles from two-wheelers to eight-wheelers. Hence, you need a sturdy as well as highly stable structure to withstand the capacity. Therefore, steel channels assist to keep the bridge components intact. It also supports the MS chequered plate placed in the walls and ceiling cladding. Steel channels have incompatible durability when compared to other steel products. As steel is a long-lasting material the maintenance and repairs are minimal. Hence, steel channels play a vital role in the construction industry.

Wall studs:

Another area of application where the steel channels are used is the wall studs. These are the vertical framing in a building’s wall with smaller or larger cross-sections. So, these wooden framings are 2 or 4 inch beams that are found in your building’s inner part of walls or windows. Similar to bridges, these steel channels provide support to different structures like paneling, cement, drywall, and many more. In some cases, where there are bare wall buildings, these steel channels act as a modern design and enhance the outlook of the building. You can also purchase mild steel channels from JSW steel dealers in Chennai for high-quality steel.

Rafters:

Thirdly, these steel channels can be used as rafters in the roofing. Rafters are a structural component found as a part of roof construction. You can rafter in wall plates, joists, battens, and many more. Hence, many construction contractors use steel channels for a stable structure. So, when the roofing load creates additional pressure on the ceiling the steel channels act as a support and distribute the weight evenly.

Hence, these are the primary benefits of using steel channels in the construction industry. The SAIL TMT bar and steel channels serve the same purpose of supporting the building structure effectively. So, choose the steel rafters to improve the safety for a longer time.

Types Of Rebars In The Construction Industry

November 23, 2021

You would have certainly heard the term concrete at least a thousand times in your life. The term concrete is a mixture of water, cement, and aggregates such as sand, gravel, or crushed stone. The cement, water, and aggregates bind well to form concrete. It is this paste used in the building material to build structures and foundations. However, the concrete building can compress the natural but tension forces like loads, pulling, and pushing can crack them. Hence, steel suppliers in Chennai use reinforcement steel rebars or rebar to withstand the tension forces of the concrete. The rebars are the combination of steel wires that bond well with the concrete by reducing slippage. The rebars are made through hot-rolled treatment by using new steel billets or different steel materials. In some cases, rebars are made from steel scraps or railroad rails. These rebars undergo hot-rolling at an average of the 60,000-75,000 psi bar. Therefore, rebars play a vital role in concrete construction. Hence, in this post, listed below are some common types of rebars in the construction industry.

Carbon steel rebar:

The most common type of rebar, predominately used in the construction industry, is carbon steel. It is also referred to as the “black bar” because it corrodes when exposed to high temperatures and moisture. JSW steel dealers in Chennai even produce carbon steel rebars used for making beams, slabs, and many more. These carbon steel bars have a tensile strength of up to 40000 psi to provide sufficient tensile strength to the concrete. Hence, many constructors consider carbon steel rebar as the best for the buildings than other steel products.

Welded wire fabric:

Another common type of rebar used in construction is the welded wire fabric (WWF). It is a typical type of rebar found at every construction site. The WWF is a mesh of steel wires connected at right angles and welded electrically at the crossings. These rebars are used on the grounds, slabs, beams like SAIL TMT bar where the ground is well compacted. The heavier fabricated WWF rebars can be used on the structural floor slabs and walls. Hence, you can use these rebars on the concrete canals, road pavements, drainage structures, and many more.

Sheet-metal reinforcing bars:

Thirdly, the sheet-metal reinforcing bars involve several sheet steel pieces annealed and bent to form a corrugation at a one-sixteenth inch depth. These even have holes punched at regular intervals. Hence, these are suitable options for flooring slabs like MS chequered plate, stairs, and roofing.

Expanded metal bars:

The expanded metal bars or wire mesh rebars are the rebars where the steel sheet is sheared into parallel lines. The parallel sheets are expanded using various techniques to form a diamond or square shape between each cut. These types of rebars are used in light concrete construction like sidewalks, small concrete pads, and walkable surfaces.

Hence, these are the commonly used rebars in the construction industry to improve the strength of concrete buildings. Therefore, consider the suggestion shared in the post to choose the appropriate one for your construction.

Mild Steel And Its Various Applications

November 11, 2021

Steel is a staple material that is effectively used in various industries. Generally, steel is an alloy that is made of iron and high carbon content. The concentration of carbon in typical steel is around 2%, which is higher compared to other steel products.

But, what is mild steel? It is one of the forms of steel alloy made of iron and carbon at a lower concentration of metals. Mild steel is the commercial name given to the low-carbon steel by the MS steel suppliers in Chennai. As the name suggests, the carbon content in the mild steel ranges from 0.04%-0.3%.

Thus, this variation impacts the microstructure of the steel entirely by giving the material high strength and toughness. The mild steel also includes alloys along with carbon like copper, silicon, and manganese. Hence, low carbon steel has high ductility and is used for making wire products, automobile parts, and plates like MS chequered plate. Therefore, in this post, listed below are some factors that explain mild steel and its various applications.

Steel frames:

One of the major applications of using mild steel is forming steel frames for the buildings. The production process involved in low carbon steel is similar to carbon steel. Iron and coal are placed in the blast furnace for the melting process and then hardened into the desired shape through heat treatment. Hence, the entire physical and mechanical properties of the metal changes accordingly. So, low-carbon steel is more ductile and machinable. Therefore, a mild steel frame can hold a weight of up to 20,000 kg due to its high strength. The frame made of mild steel will prevent the buildings from harsh weather conditions and disasters. Similarly, the MS plate price in Chennai is around Rs.35 per kilogram and serves as the cost-effective option for framing the building.

Machinery parts:

Another application of using mild steel is in the machinery parts of the large equipment. Iron and carbon can be combined in many ways to meet the desired ratio of strength, ductility, malleability, and hardness. For example, the steel parts of the car are made of mild steel. The low carbon steel involved in making the car parts does not undergo any molecular changes while reheating. Therefore, the mild steel reduces the time used for forging, machining, and heat treatment significantly. Similarly, the malleability of the mild steel makes them a suitable option for making steel sheets for car body kits and machinery parts. You can also purchase the best quality mild steel from the JSW steel dealers in Chennai.

Pipelines:

Thirdly, mild steel is used in making sturdy pipelines. As mentioned earlier, because of the carbon’s lower concentration the low carbon steel has exceptional ductility. Hence, galvanized mild steel is used in making tubes, poles, and pipes for transporting natural gas, water, and many more. These mild steel tubes can withstand extreme weather conditions. Mild steel pipes can be easily welded without cracking and breaking under external pressure. Hence, mild steel serves as the best material for the pipelines to function properly. Some manufacturers insulate these pipes to perform exceptionally during harsh conditions without disturbing their structural integrity.

Some builders used the SAIL TMT bar along with mild steel bars for better construction purposes. Hence, mild steel is one of the best alloys for industrial and commercial projects to last for a longer time.

How Steel Rebars Benefit You In Construction?

October 28, 2021

Have you ever heard about rebar or reinforcing bars? You would have heard of this term at least a thousand times, especially for the new house owners. Rebar is a combination of steel wires in the form of long cylindrical bars. It is mainly used as a tension device in the reinforced concrete and masonry structure to strengthen the building and help the concrete to handle the excess pressure. Typically, steel suppliers in Chennai use high content carbon steel that is hot-rolled and has a deformation pattern for residential projects. Hence, you can see these steel rebars installed to support the building structure as paneling, walls, foundations, columns, and many more. Therefore, reinforced bars are strong enough to withstand every factor and provide maximum bending strength compared to regular steel. Hence, in this post, let us see how steel rebars benefit you in construction.

Support:

The foremost benefit of using the steel rebar is it provides great support for the building structures. The primary aim of the steel rebar is to guarantee the resistance of the building by supporting the new design loads. These rebars not only aid the concrete structure but are employed for aesthetic reasons as well. Hence, steel rebars withstand the load of the concrete buildings by their stiffness and resistance. The MS chequered plate and steel rebars are used in concrete structures in the construction joints where steel rebars are inserted into the metal or paper sleeve.

Ductility:

It is the mechanical property of metal not to break even after being subjected to external pressure like hammering or stretching. The steel rebars have high ductility because of the additional carbon content present in the steel. This extra carbon content increases the mechanical property of the metal and withstands the compression and bend that it undergoes. So, using this high ductile element in the concrete buildings will aid the structure and prevent it from damaging.

Assembling:

Another benefit of using steel rebar is it can be assembled and transported easily. These rebars can be easily transferred and set up in a single location with the readily-available materials. The popular techniques used in the rebar framework are wielding and tying. Contractors know the suitable method for the SAIL TMT bar or rebar for the structure. For example, some rebars have the label “W.” It means the rebars need to be welded together. But, mostly tying is the more popular method than wielding because they are safe and don’t consume time.

Hence, steel rebars are a popular commodity supplied by the JSW steel dealers in Chennai because of their numerous benefits. Steel rebars likely will stand the test time even for centuries in structural applications.

Reasons For Using Steel In Residential Construction.

October 25, 2021

Every building that you see has steel as its core material. The two essential elements that are required for any project are quality and availability. Many MS steel suppliers in Chennai feel that the demand for steel will rise by 17%, which is 110 million tonnes in the following years. Hence, steel has a major contribution to India’s manufacturing output. You can see many residential projects have been using steel in their construction, from reinforcement bars for building a foundation to prefabricated metal buildings. Despite using steel as a functional value, it is also employed to create a unique design and an appealing look to the house. Hence, steel is a combination of strength, durability, design, and many more. Therefore, in this post, let us discuss various reasons for using steel in residential construction.

Versatile:

One of the reasons for using steel in residential projects is its versatility. Steel is an excellent example of being versatile and subjected to various applications because of this nature. Many steel manufacturers change the internal composition and structure of the steel to customize its properties according to the requirements. For example, some steel bars with high carbon content are hot rolled with deformation to obtain reinforced bars. These bars are used in the foundation of the building to improve its stability. So, you can change steel bar properties by various treatments and processes to meet the requirements of the building. Some products commonly used in construction by changing their internal properties are steel beams, reinforcing steel, MS chequered plate, and many more.

Economical:

Another prime factor that corresponds to using steel in residential projects is that they are economical. Steel is said to be more cost-effective compared to other construction materials. It is because steel doesn’t need any complex machinery to fabricate it. In turn, it leads many steel manufacturers to produce steel in large and bulk quantities. MS plate price in Chennai ranges from Rs.40-Rs.50 per kg. Thus, making them one of the most affordable and economical construction materials.

Recyclable:

Another reason for using steel in residential projects is they are recyclable. Most of the steel products that you see in the construction are recycled from steel scraps. For example, reinforced bars are mostly made from the remains of steel. It does not mean the steel scraps have lost their property or quality. With the help of advanced technology and equipment, steel manufacturers treat them effectively and produce a new product without losing its originality.

Installation:

The residential projects require tailored products suitable for the plumbing, wiring, and other facilities. Hence, steel products need several cutting and techniques to accommodate these requirements. Therefore, it allows the builders to install them in the way they want. For example, if a steel pipe needs to be cut to meet the requirement of the building, it can be done without affecting its quality. Hence, steel helps the builders to avoid expensive solutions and saves more time.

Hence, steel is used in the construction industry, from framing to providing an aesthetic look. Therefore, always choose heavy-duty materials like steel SAIL TMT bar to secure your home and improve its functionality.

How To Choose The Right Steel Grade?

October 22, 2021

Steel is one of the resources that every architect and steel dealers in Chennai require while doing their project. There are hundreds of steel alloys in the market, and each material is different depending on its physical, mechanical, and making properties. Carbon plays a vital role in steel making. This element increases steel’s hardness, strength, and resistance considerably and often uses elements like silicon, chromium, zinc, manganese, and many more to improve their properties. For example, the steel with high chromium content will give you stainless steel. It is an excellent option for making cookware and home appliances. So, even the simplest steel has variable and distinct properties. Since there are various kinds of steel, many manufacturers grade the steel according to its chemical composition and mechanical properties. Therefore, it is essential to choose the right composed steel to do the job. Hence, in this post, listed below are some factors on how to choose the right steel grade.

External factors:

The foremost factor in choosing the grade of the steel is the external factor. Environment plays a vital role in selecting the right steel product. It is because external factors have an impact on the performance quality exhibited by the steel. Physical factors like frequency, pH levels, and temperature are some factors that determine the operating rate of the steel. For example, if you take industrial warehouses, most of the process involves large machines, and high heat is emitted into the environment. These emissions can affect the functionality and utility of the steel surrounding the engine over time. Similarly, MS chequered plate are often affected by the high heat waves emitted by the furnace or other instruments. So, it is essential to choose the grade depending upon the operating environment.

Strength:

Steel users should always choose the steel depending on its tensile strength. It means the ability of the material to resist when it undergoes tension or stress. Hence, to check the tensile strength of the material, place the sample steel inside the machine. Apply the external force gradually to the product and measure its sustainability through the extensometer device. Tensile strength is determined until the sample can take in the pressure before its breakage.

Machinability:

It is one of the properties of steel that helps in choosing the right grade steel. Machinability refers to a metal that can be cut or shaped by providing an excellent finish. Steel manufacturing companies use different processes in manufacturing steel products like SAIL TMT bar, pipes, steel plates, and many more. To measure the machinability of steel, look at the time taken by the tool to make a cut or incision on the sample steel. This factor is essential in heavy machines like reinforced bars, corrugated roofing, and many more.

Hence, the maximum output to obtain from the steel relies on understanding its properties and its performance. Therefore, MS steel suppliers in Chennai will provide you with appropriate grade steel to meet your standards.